Battery Temperature Control Based on Vehicle Component Wear

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Solution Overview

Problem

Current electrified vehicles waste energy by prolonging the lifetime of rechargeable electric batteries beyond the end of life for other vehicle components, leading to inefficient energy consumption and reduced vehicle range.

Innovation Solution

A vehicle control system that determines battery wear values and mechanical component wear values, and sets a target temperature for the battery based on these values to optimize energy consumption and align the battery lifetime with that of mechanical components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the rechargeable electric battery is maintained at optimized temperature to align with mechanical component lifetime, then energy consumption is reduced, but battery lifetime may be shortened to match mechanical component wear

Engineering Contradiction:
Improveenergy consumptionVSAvoidbattery lifetime
Core Design Contradiction:
Loss of energyVSDuration of action of moving object

Solution Approach 1:

The system dynamically adjusts the target temperature parameter of the battery based on the wear values of both the battery and mechanical components. By changing the temperature parameter according to component wear states, the system optimizes energy consumption while aligning battery lifetime with mechanical component lifetime, preventing unnecessary energy expenditure on prolonging battery life beyond the vehicle's overall useful life.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the rechargeable electric battery lifetime is prolonged beyond mechanical component lifetime, then battery reliability is improved, but energy is wasted on unnecessary cooling and maintenance

Engineering Contradiction:
Improvebattery reliabilityVSAvoidenergy wasted on cooling
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system continuously monitors and determines wear values for both the battery and mechanical components, using this feedback to dynamically adjust the target temperature. This feedback mechanism ensures that battery cooling and maintenance energy expenditure is optimized based on actual component states, preventing waste of energy on prolonging battery life when mechanical components are the limiting factor for vehicle lifetime.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If the target temperature is dynamically adjusted based on wear values, then energy consumption is optimized, but control system complexity increases

Engineering Contradiction:
Improveenergy consumptionVSAvoidcontrol system complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The control system integrates multiple functions into a unified approach: it determines battery wear values, determines mechanical component wear values, calculates target temperatures, and controls cooling/heating operations all through a single integrated system. This multi-functionality reduces overall system complexity compared to having separate independent systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach saves energy by maintaining the battery at an optimized temperature, ensuring that the battery lifetime matches or exceeds that of mechanical components, thereby optimizing overall vehicle energy consumption and range.

Implementation Method 1

determine a target temperature value of the rechargeable electric battery based on the battery wear value and the mechanical component wear value

Methodology Applied
Scientific EffectThermal management: Heat Exchanger

Data Source

PatentUS12283142B2Vehicle control system for optimizing energy consumption
Publication Date: 2025.04.22 NINGBO GEELY AUTOMOBILE RES & DEV CO LTD
  • US12283142B2 patent drawing
  • US12283142B2 patent drawing

AI summary

A vehicle control system for optimizing the energy consumption of a vehicle over the vehicle lifetime. The vehicle control system includes: a rechargeable electric battery; a mechanical component; and a processing circuitry configured to cause the vehicle control system to: determine a battery wear value of the rechargeable electric battery; determine a mechanical component wear value of the mechanical component; and determine a target temperature value of the rechargeable electric battery based on the battery wear value and the mechanical component wear value.