Battery Cell Group Terminal Fixing for Deformation-Resistant Connections

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Connections of electrode terminals in electrochemical apparatuses are prone to deformation due to stress during use and transport, affecting the stability and functionality of the apparatus.

Innovation Solution

The electrochemical apparatus is designed with battery cells grouped into M cell groups, where each group has electrode terminals connected by conductive members, and fixed by first and second fixing members on opposite sides, providing protection and stability to the terminals and connection areas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If electrode terminals are connected by conductive members during use and transport, then the electrochemical apparatus can function and be transported, but the connections are prone to deformation due to stress

Engineering Contradiction:
Improveconnection stabilityVSAvoidresistance to deformation
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies beforehand cushioning by introducing fixing members that pre-establish protective structures around electrode terminals and conductive members. These fixing members create protective cavities and provide structural support before stress occurs during transport or use, preventing deformation of the connections rather than correcting it after deformation occurs.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent employs flexible protective structures through fixing members that can accommodate thermal expansion and contraction of battery cells while maintaining connection stability. The fixing members create flexible yet protective enclosures around the conductive members and electrode terminals, allowing movement without deformation of the electrical connections.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If fixing members are added to protect electrode terminals and conductive members, then connection stability is improved, but device complexity increases

Engineering Contradiction:
Improveprotection of connection areasVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The fixing members serve multiple functions simultaneously: they provide structural support for electrode terminals, protect conductive members, maintain spatial arrangement of battery cells, and create protective cavities. This multi-functionality reduces the need for separate protective components, thereby limiting the increase in device complexity while achieving comprehensive protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the protective function with the structural support function by integrating the fixing members into the overall battery assembly structure. Rather than adding separate protective elements, the fixing members are combined with the structural framework that holds battery cells, consolidating multiple protective and structural roles into unified components.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20250273793A1Electrochemical apparatus, electric device, and manufacturing method for electrochemical apparatus
Publication Date: 2025.08.28 XIAMEN AMPACK TECH LTD
  • US20250273793A1 patent drawing
  • US20250273793A1 patent drawing
  • US20250273793A1 patent drawing

AI summary

An electrochemical apparatus, includes N battery cells divided into M battery cell groups, battery cells in each battery cell groups are arranged in a first direction, and the M battery cell groups are arranged in the first direction; each battery cell includes a battery cell housing and two electrode terminals; in the first direction, electrode terminals of two adjacent battery cell groups are connected by a conductive member, and connection areas are formed on the conductive members; a first fixing member is bonded to at least part of an electrode terminal on the first side of the battery cell group, and/or a second fixing member is bonded to at least part of the electrode terminal on the second side of the battery cell group.