Electronic Battery Tester Operator Guidance
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Solution Overview
Problem
Existing electronic battery testers face challenges in ensuring uniform and accurate testing of storage batteries across diverse locations and operator techniques, as different types of batteries and locations require specific testing procedures, and current technologies lack standardized operator guidance.
Innovation Solution
An electronic battery tester with test circuitry, manual input, and microprocessor-based programming code that provides step-by-step instructions to operators for consistent battery testing, allowing for adaptation to various battery types and locations, and enabling remote configuration of testing procedures.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If different testing procedures are used for different battery types and locations, then testing accuracy is improved, but operator variability and lack of standardization worsen
Solution Approach 1:
The battery tester dynamically adapts the testing procedure based on the detected battery type, configuration, and location. The system automatically modifies test parameters and sequences to match the specific battery characteristics, eliminating the need for operators to manually select different procedures while maintaining testing accuracy across diverse battery types.
Solution Approach 2:
The system incorporates feedback mechanisms where the battery tester detects battery properties during the test and automatically adjusts subsequent test steps based on this information. This closed-loop approach ensures accurate testing while guiding operators through a standardized adaptive process that reduces variability.
2Ease of operation
If standardized testing procedures are implemented across all locations, then operator consistency is improved, but adaptability to different battery types and locations worsens
Solution Approach 1:
The testing procedure is designed to be dynamic rather than static. The system begins with a standardized sequence but automatically adapts based on real-time detection of battery type, capacity, and configuration. This allows operators to follow a consistent standardized process while the system handles the adaptability to different battery types.
Solution Approach 2:
The battery tester performs self-configuration by automatically detecting battery properties and setting appropriate test parameters without operator intervention. This enables the system to adapt to different battery types while maintaining standardized testing procedures, as the adaptation is handled autonomously by the device itself.
3Adaptability or versatility
If manual operator judgment is used for battery testing, then flexibility in handling different scenarios is improved, but testing reliability and uniformity worsen
Solution Approach 1:
The system uses feedback from automatic battery detection and real-time monitoring to guide operators through appropriate test procedures. This reduces reliance on manual operator judgment while maintaining flexibility, as the feedback mechanism ensures that the correct test sequence is selected based on actual battery characteristics, improving both reliability and adaptability.
Solution Approach 2:
The patent replaces manual operator judgment and decision-making with automated electronic detection and control systems. The microprocessor-based system automatically determines test parameters and sequences based on detected battery properties, eliminating the variability inherent in manual judgment while preserving flexibility through intelligent adaptation.
4Measurement precision
If comprehensive testing procedures are implemented for all battery types, then testing accuracy is improved, but device complexity and operator training requirements worsen
Solution Approach 1:
The testing system is segmented into modular functional blocks that can be independently configured and activated. Each module handles a specific aspect of battery testing, and the system automatically enables only the necessary modules based on the detected battery type and test requirements. This reduces the apparent complexity for operators while maintaining comprehensive testing capabilities.
Solution Approach 2:
The battery tester is designed as a universal platform that can handle multiple battery types and configurations through a single integrated system. Rather than requiring separate specialized equipment for different battery types, the universal system automatically adapts its functionality to match the specific battery being tested, reducing device complexity while maintaining comprehensive testing accuracy.
Data Source
AI summary
An electronic battery tester, includes test circuitry configured to couple to a battery and measure a parameter of the battery. A manual input is configured to receive an input from an operator. A user output provides an output to the operator. A memory contains programming code, which includes code to output battery test procedure instructions for implementation by the operator. A microprocessor operates in accordance with the programming code to instruct the operator to perform the battery test procedure. The microprocessor further performs a battery test based upon the measured parameter.