Battery Thermal Management via Average Temperature Feedback

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Solution Overview

Problem

Current thermal management systems for electric vehicle batteries lack efficiency in cooling and heating strategies, leading to reduced driving range and battery lifespan due to inadequate temperature regulation based on real-time and predictive conditions.

Innovation Solution

A system that monitors and calculates actual and target battery temperatures, predicts future temperatures and state of charge, and adjusts cooling behavior using coefficients of performance to optimize thermal management, thereby extending driving range and battery lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the system cools the battery whenever the current temperature exceeds the target lifetime temperature, then the battery temperature is maintained within optimal range, but energy is wasted cooling the battery even when the average temperature is already acceptable

Engineering Contradiction:
Improvebattery temperature controlVSAvoidenergy consumption for cooling
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system performs preliminary assessment by comparing the actual average battery temperature to the target lifetime temperature before initiating cooling. This preliminary check prevents unnecessary cooling actions when the battery temperature is already within acceptable ranges, thereby conserving energy while maintaining proper temperature control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors both current battery temperature and actual average battery temperature, using this feedback to dynamically adjust cooling decisions. By incorporating real-time temperature data and average temperature trends, the system optimizes cooling activation to maintain temperature control while minimizing energy consumption.

Inventive Principle:
Principle #23Feedback

2Use of energy by moving object

If the system delays cooling the battery to save energy, then driving range is extended, but the battery may overheat and suffer reduced lifespan

Engineering Contradiction:
Improveenergy conservation for driving rangeVSAvoidbattery lifespan
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The system performs preliminary assessment by comparing the actual average battery temperature to the target lifetime temperature before initiating cooling. This preliminary check prevents unnecessary cooling actions when the battery temperature is already within acceptable ranges, thereby conserving energy while maintaining proper temperature control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors both current battery temperature and actual average battery temperature, using this feedback to dynamically adjust cooling decisions. By incorporating real-time temperature data and average temperature trends, the system optimizes cooling activation to maintain temperature control while minimizing energy consumption.

Inventive Principle:
Principle #23Feedback

3Device complexity

If the system uses simple current temperature threshold comparison, then the control logic is simple, but it fails to account for thermal trends and may make suboptimal cooling decisions

Engineering Contradiction:
Improvecontrol logic complexityVSAvoidthermal management effectiveness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The system performs preliminary assessment by comparing the actual average battery temperature to the target lifetime temperature before initiating cooling. This preliminary check prevents unnecessary cooling actions when the battery temperature is already within acceptable ranges, thereby conserving energy while maintaining proper temperature control.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system continuously monitors both current battery temperature and actual average battery temperature, using this feedback to dynamically adjust cooling decisions. By incorporating real-time temperature data and average temperature trends, the system optimizes cooling activation to maintain temperature control while minimizing energy consumption.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively extends the driving range and battery lifespan by optimizing thermal management based on real-time and predictive data, reducing unnecessary energy consumption and preventing overheating.

Implementation Method 1

the system cools the battery to below the current battery temperature

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the system cools the battery to below the maximum limit temperature

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11152653B2Battery thermal management
Publication Date: 2021.10.19 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US11152653B2 patent drawing
  • US11152653B2 patent drawing
  • US11152653B2 patent drawing

AI summary

A system and method for managing thermal energy of a vehicle having a battery and an electric propulsion system are provided. The system monitors a current battery temperature, calculates an actual average battery temperature, and compares the calculated actual average battery temperature to a target lifetime battery temperature. If the actual average battery temperature is greater than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system cools the battery to below the current battery temperature. However, if the actual average battery temperature is less than the target lifetime battery temperature, and the current battery temperature is greater than the target lifetime battery temperature, the system delays cooling the battery. Therefore, the system may avoid expending energy to cool the battery in certain conditions.