Battery Thermal Management Component Design

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Solution Overview

Problem

Current battery technologies face challenges in improving energy density while ensuring effective thermal management, which is crucial for overall performance.

Innovation Solution

Incorporating a thermal management component with heat conducting plates and a flow passage between them, connected to the wall with the largest surface area of each battery cell, where the thickness of the plate and the passage satisfy specific ratios to maximize space utilization and ensure thermal management, thereby enhancing energy density and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If thermal management components are added to ensure thermal management, then thermal management performance is improved, but space utilization rate decreases and energy density is reduced

Engineering Contradiction:
Improvethermal management performanceVSAvoidenergy density
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The thermal management component is integrated with the battery cell structure by connecting to the first wall (largest surface area wall) of each battery cell. The heat conducting plates are positioned to directly contact or closely approach the battery cell walls, merging the thermal management function with the existing battery structure rather than adding separate external components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The thermal management component utilizes the space along the thickness direction (second direction) of the battery cell by positioning heat conducting plates at both sides of the flow passage. This three-dimensional arrangement allows thermal management functionality to be embedded within the available spatial dimensions without significantly increasing the overall battery footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If thermal management components are added to ensure thermal management, then thermal management performance is improved, but the structure becomes more complex

Engineering Contradiction:
Improvethermal management performanceVSAvoidstructure complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The thermal management component is divided into distinct functional segments: heat conducting plates for thermal conduction, flow passages for fluid circulation, and connection structures for attaching to battery cells. This segmentation allows each component to be optimized independently and simplifies the overall assembly process.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The thermal management component serves multiple functions simultaneously: the heat conducting plates conduct heat away from battery cells, the flow passages provide fluid circulation pathways, and the overall structure acts as a structural support element within the battery assembly. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If the thickness of heat conducting plate is increased to improve thermal conduction, then thermal conduction performance is improved, but space utilization rate decreases

Engineering Contradiction:
Improvethermal conduction performanceVSAvoidspace utilization rate
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The thickness of the heat conducting plate is optimized within a specific range (0.01≤D/H≤25 where D is plate thickness and H is flow passage size) to achieve the desired thermal conduction performance while minimizing space occupation. This parameter optimization balances thermal conductivity requirements with spatial constraints.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for improved energy density and effective thermal management within the battery, optimizing space, strength, and thermal performance, leading to enhanced battery performance across various applications.

Implementation Method 1

a pair of heat conducting plates that are oppositely arranged along a second direction and a flow passage located between the pair of heat conducting plates

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the flow passage being configured to accommodate a fluid to adjust a temperature of the battery cell

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20240021910A1Battery, power consumption device, and method and device for producing battery
Publication Date: 2024.01.18 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20240021910A1 patent drawing
  • US20240021910A1 patent drawing
  • US20240021910A1 patent drawing

AI summary

Provided are a battery, a power consumption device, a method for producing a battery, and a device. The battery includes: a plurality of battery cells arranged along a first direction and a thermal management component extending along the first direction and being connected to a first wall of each battery cell among the plurality of battery cells, the thermal management component including a pair of heat conducting plates that are oppositely arranged along a second direction and a flow passage located between the pair of heat conducting plates, the flow passage being configured to accommodate a fluid to adjust temperatures of the battery cell, and the second direction being vertical to the first wall, where in the second direction, a thickness D of the heat conducting plate and a size H of the flow passage satisfy: 0.01≤D/H≤25. Technical solutions of embodiments of the present application could enhance performance of batteries.