Battery Thermal Management Component Design
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Solution Overview
Problem
Current battery technologies face challenges in improving energy density while ensuring effective thermal management, which is crucial for overall performance.
Innovation Solution
Incorporating a thermal management component with heat conducting plates and a flow passage between them, connected to the wall with the largest surface area of each battery cell, where the thickness of the plate and the passage satisfy specific ratios to maximize space utilization and ensure thermal management, thereby enhancing energy density and performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If thermal management components are added to ensure thermal management, then thermal management performance is improved, but space utilization rate decreases and energy density is reduced
Solution Approach 1:
The thermal management component is integrated with the battery cell structure by connecting to the first wall (largest surface area wall) of each battery cell. The heat conducting plates are positioned to directly contact or closely approach the battery cell walls, merging the thermal management function with the existing battery structure rather than adding separate external components.
Solution Approach 2:
The thermal management component utilizes the space along the thickness direction (second direction) of the battery cell by positioning heat conducting plates at both sides of the flow passage. This three-dimensional arrangement allows thermal management functionality to be embedded within the available spatial dimensions without significantly increasing the overall battery footprint.
2Temperature
If thermal management components are added to ensure thermal management, then thermal management performance is improved, but the structure becomes more complex
Solution Approach 1:
The thermal management component is divided into distinct functional segments: heat conducting plates for thermal conduction, flow passages for fluid circulation, and connection structures for attaching to battery cells. This segmentation allows each component to be optimized independently and simplifies the overall assembly process.
Solution Approach 2:
The thermal management component serves multiple functions simultaneously: the heat conducting plates conduct heat away from battery cells, the flow passages provide fluid circulation pathways, and the overall structure acts as a structural support element within the battery assembly. This multi-functionality reduces the need for additional separate components.
3Temperature
If the thickness of heat conducting plate is increased to improve thermal conduction, then thermal conduction performance is improved, but space utilization rate decreases
Solution Approach 1:
The thickness of the heat conducting plate is optimized within a specific range (0.01≤D/H≤25 where D is plate thickness and H is flow passage size) to achieve the desired thermal conduction performance while minimizing space occupation. This parameter optimization balances thermal conductivity requirements with spatial constraints.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This approach allows for improved energy density and effective thermal management within the battery, optimizing space, strength, and thermal performance, leading to enhanced battery performance across various applications.
Implementation Method 1
a pair of heat conducting plates that are oppositely arranged along a second direction and a flow passage located between the pair of heat conducting plates
Implementation Method 2
the flow passage being configured to accommodate a fluid to adjust a temperature of the battery cell
Data Source
AI summary
Provided are a battery, a power consumption device, a method for producing a battery, and a device. The battery includes: a plurality of battery cells arranged along a first direction and a thermal management component extending along the first direction and being connected to a first wall of each battery cell among the plurality of battery cells, the thermal management component including a pair of heat conducting plates that are oppositely arranged along a second direction and a flow passage located between the pair of heat conducting plates, the flow passage being configured to accommodate a fluid to adjust temperatures of the battery cell, and the second direction being vertical to the first wall, where in the second direction, a thickness D of the heat conducting plate and a size H of the flow passage satisfy: 0.01≤D/H≤25. Technical solutions of embodiments of the present application could enhance performance of batteries.


