Battery Thermal Management Using External Power During Storage

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Solution Overview

Problem

Energy storage systems face reliability and efficiency issues due to exposure to extreme temperatures during storage and transport, as existing thermal management solutions either fail to control temperature effectively or deplete the stored energy when powered from the energy storage device.

Innovation Solution

An energy storage system with a thermal management system that can be selectively connected to an external power source during storage and transport, allowing temperature control without draining the energy storage device, by switching between power sources based on operational states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the thermal management system is powered from the energy storage device, then temperature control is achieved, but the stored energy is depleted

Engineering Contradiction:
Improvetemperature controlVSAvoidstored energy
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

An external power source is introduced as an intermediary to power the thermal management system during storage and transport, eliminating the need to deplete the energy storage device's stored energy while maintaining temperature control capability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the thermal management system operates during storage mode, then temperature control is maintained, but the energy storage device is drained

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidstored energy
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically switches between two operational modes: during storage/transport mode, the thermal management system is powered from an external power source via the first terminal; during operational mode, it switches to being powered from the energy storage device, thereby preserving stored energy while maintaining temperature control reliability when needed

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the energy storage system is designed for extreme climate storage, then adaptability is improved, but system complexity increases

Engineering Contradiction:
Improveclimate adaptabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The thermal management system is designed with multi-functionality to serve dual purposes: it can operate in storage/transport mode powered by external sources for climate adaptability, and in operational mode powered by the energy storage device, thereby achieving universal applicability across different scenarios without requiring entirely separate systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12087926B2Systems and methods for battery thermal management
Publication Date: 2024.09.10 CUMMINS POWER GENERATION INC
  • US12087926B2 patent drawing
  • US12087926B2 patent drawing
  • US12087926B2 patent drawing

AI summary

Systems and methods for managing the temperature of an energy storage system are provided. In some embodiments, the energy storage system includes a housing, a first terminal, a second terminal, an energy storage element disposed within the housing, a thermal management system, and a controller. In some embodiments, the energy storage element are configured to electrically connect to a load or a grid via the second terminal. The thermal management system is configured to manage a temperature within the housing and also configured to receive power from an external power source via the first terminal.