Interchangeable Battery Tray Case for Multi-Battery Compatibility

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Solution Overview

Problem

Existing electrical apparatuses require separate configurations for different battery types, necessitating multiple devices for user convenience, which is inefficient and inconvenient.

Innovation Solution

An electrical apparatus with interchangeable tray units, each with distinct battery attachment arrangements and structures, allowing a single device to accommodate multiple battery types by switching between tray units.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single electrical apparatus is designed to accommodate only one type of battery, then the device structure is simple, but user convenience deteriorates because multiple devices are needed for different battery types

Engineering Contradiction:
Improvebattery type compatibilityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The electrical apparatus is divided into a case body and multiple interchangeable tray units. Each tray unit is designed as an independent module that can be attached or detached from the case body. This segmentation allows the system to accommodate different battery types through separate tray units without complicating the main case structure, resolving the contradiction between versatility and device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The case body is designed with a universal tray attachment portion that can accommodate multiple types of tray units with different battery configurations. The attachment mechanism uses standardized features (protrusions and recesses) that work across different tray unit types, enabling a single case body to serve multiple functions with different battery types while maintaining structural simplicity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If multiple separate electrical apparatuses are prepared for different battery types, then each device can be optimized for its specific battery, but user convenience deteriorates due to the need to manage multiple devices

Engineering Contradiction:
Improveuser convenienceVSAvoidnumber of devices
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

Multiple tray units designed for different battery types are merged into a single electrical apparatus through the interchangeable tray system. Users can switch between battery types by simply detaching one tray unit and attaching another to the same case body, eliminating the need to manage multiple separate devices while maintaining ease of operation

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If tray units are made interchangeable with different battery attachment arrangements, then adaptability improves, but manufacturing complexity increases

Engineering Contradiction:
Improvebattery attachment compatibilityVSAvoidtray unit production
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Each tray unit is designed with specific local features (battery attachment portions, terminal arrangements, engagement structures) that are optimized for its intended battery type. The case body and attachment mechanism maintain standardized features. This approach allows different tray units to be manufactured with specialized local characteristics while using common manufacturing processes for the standardized portions, balancing adaptability with ease of manufacture

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250219232A1Electrical apparatus and case
Publication Date: 2025.07.03 MAKITA CORP
  • US20250219232A1 patent drawing
  • US20250219232A1 patent drawing
  • US20250219232A1 patent drawing

AI summary

An electrical apparatus disclosed herein may include a first tray unit, a second tray unit, and a case body including a tray attachment portion configured to have selectively one of the first tray unit and the second tray unit attached thereto. The first tray unit may include a plurality of first battery attachment portions. The second tray unit may include a plurality of second battery attachment portions. An arrangement of the second battery attachment portions may be different from an arrangement of the first battery attachment portions, and/or a number of the second battery attachment portions may be different from a number of the first battery attachment portions, and/or an attachment structure of each of the second battery attachment portions for attaching the second battery may be different from an attachment structure of each of the first battery attachment portions for attaching the first battery.