Battery Charger Current Selection via Battery Type Detection

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Solution Overview

Problem

Existing battery chargers lack the ability to differentiate between batteries of varying capacities, leading to the risk of excessive charging current for older, lower capacity batteries and prolonged charging times for newer, higher capacity batteries, potentially damaging the batteries and inefficient use of charging time.

Innovation Solution

Incorporating a thermistor and capacitor in the battery to indicate temperature and type, and a battery charger with a thermistor contact terminal to detect the impulse response, allowing for appropriate charging current adjustment based on the battery type, preventing excessive charging and optimizing charging time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If a new battery charger with higher charging current is introduced to charge newer high-capacity batteries faster, then charging time for new batteries is reduced, but older low-capacity batteries may receive excessive charging current which can damage them

Engineering Contradiction:
Improvecharging timeVSAvoidbattery safety
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The battery charger performs preliminary identification of the battery type before initiating charging. The controller detects the battery capacity through electrical characteristics (such as resistance measurements or voltage responses) before charging starts, and pre-configures the appropriate charging current based on the identified battery type, preventing excessive current from being applied to older batteries.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The battery charger dynamically adjusts the charging current based on the identified battery type. The system transitions from a fixed charging current design to a dynamic one where the charging parameters are modified in real-time according to the detected battery characteristics, allowing optimal charging for both old and new battery types.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If battery shape and size are kept identical across different capacities to maintain compatibility with existing tools and chargers, then backwards compatibility is achieved, but the ability to differentiate battery types for appropriate charging current selection is lost

Engineering Contradiction:
ImprovecompatibilityVSAvoidbattery type identification
Core Design Contradiction:
Adaptability or versatilityVSLoss of information

Solution Approach 1:

The patent introduces an intermediary identification mechanism within the battery-charger interface. This could be a specific electrical characteristic, resistance element, or communication protocol embedded in the battery that allows the charger to query and identify battery capacity without altering the external physical dimensions or basic connectivity, thus maintaining compatibility while enabling differentiation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention utilizes changes in electrical parameters (such as internal resistance, voltage response characteristics, or impedance) as identifiers for different battery capacities. By measuring these electrical parameters, the charger can distinguish between battery types without requiring physical modifications to the battery外形, maintaining mechanical compatibility while enabling intelligent identification.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures safe charging by preventing excessive current for older batteries and minimizes charging time for newer batteries, maintaining battery health and efficiency.

Implementation Method 1

a thermistor and a capacitor connected in parallel between the thermistor terminal and one of the other terminals

Methodology Applied
Scientific EffectThermistor: Thermistor

Implementation Method 2

a thermistor and a capacitor connected in parallel between the thermistor terminal and one of the other terminals

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12261463B2Battery and battery charger
Publication Date: 2025.03.25 ILLINOIS TOOL WORKS INC
  • US12261463B2 patent drawing
  • US12261463B2 patent drawing
  • US12261463B2 patent drawing

AI summary

A battery and a corresponding battery charger, wherein the battery charger can identify a type of the connected battery to ensure that an appropriate charging current is supplied.