Battery Module Vent Structure for Cooling and Debris Blocking

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Solution Overview

Problem

Existing battery modules are susceptible to the entry of foreign substances through ventilation ports, which can damage the battery cells.

Innovation Solution

A battery module design featuring a labyrinthine flow path for ventilation holes formed by connecting portions between holding members, along with communication holes covered by a grip member, to prevent foreign substance entry and facilitate drainage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a simple vent hole is provided in the accommodation case, then ventilation and heat dissipation are improved, but foreign substances can easily enter and damage battery cells

Engineering Contradiction:
Improveheat dissipationVSAvoidforeign substance entry
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The vent hole is designed with a curved, meandering flow path instead of a straight line. The connecting portion creates a serpentine structure that forces air to follow a curved trajectory, making it difficult for foreign substances to penetrate directly while maintaining adequate ventilation for heat dissipation.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The connecting portion acts as an intermediary structure between the vent hole openings and the battery cells. It provides a mediating flow path that allows air to pass through for cooling while blocking direct access for foreign substances, thus protecting the battery cells indirectly.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If the vent hole is covered by a filter or protective structure, then foreign substance entry is reduced, but the structure becomes more complex and material costs increase

Engineering Contradiction:
Improveforeign substance entryVSAvoidstructural complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The protective function is merged with the existing connecting portion structure that already exists to hold the battery cells. Instead of adding a separate filter or protective component, the connecting portion itself is designed to create the protective meandering flow path, combining structural support and foreign substance prevention functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connecting portion serves multiple functions: it holds the battery cells in position, provides structural support for the pack, and creates the meandering flow path to prevent foreign substance entry. This multi-functionality eliminates the need for separate protective components, reducing overall structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12407061B2Battery module, electric power unit, and working machine
Publication Date: 2025.09.02 HONDA MOTOR CO LTD
  • US12407061B2 patent drawing
  • US12407061B2 patent drawing
  • US12407061B2 patent drawing

AI summary

The present invention provides a battery module comprising: a cell assembly formed by sandwiching a plurality of battery cells by a pair of holding members; and an accommodation case configured to accommodate the cell assembly, wherein the accommodation case includes a vent hole for gas, and wherein a flow path passing through the vent hole is formed in a labyrinth structure by covering the vent hole by a connecting portion between the pair of holding members.