Battery Cell Vent Notch Geometry for Internal Pressure Relief

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Solution Overview

Problem

Battery cells experience swelling due to increased internal pressure and heat generation during charging and discharging, leading to potential explosions or fires, necessitating a solution to control internal pressure.

Innovation Solution

A battery cell design incorporating a vent notch portion with a straight and curved pattern, etched using a laser, which allows for pressure adjustment and is integrated with the case body or cover, featuring distinct widths and depths for the straight and curved portions, and a rougher surface texture.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a vent notch portion is formed separately from the case body, then the venting function can be provided, but the production efficiency decreases due to additional manufacturing steps

Engineering Contradiction:
Improvepressure controlVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The vent notch portion is integrated into the case body as a single molded structure, combining the case and venting function into one component. This eliminates separate manufacturing steps for the vent notch, improving production efficiency while maintaining the pressure control function through the integrated design

Inventive Principle:
Principle #5Merging (Combining)

2Device complexity

If the vent notch portion has uniform width throughout, then the structure is simpler, but the pressure control precision is insufficient

Engineering Contradiction:
ImprovestructureVSAvoidpressure control
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The vent notch portion features variable width with different sections: a first width in the radial direction and a second width in the axial direction. This local variation in dimensions allows precise control over pressure characteristics while maintaining an integrated structure, resolving the contradiction between structural simplicity and pressure control precision

Inventive Principle:
Principle #3Local quality

3Reliability

If the vent notch portion is deeply recessed, then the pressure relief capability is improved, but the structural strength decreases

Engineering Contradiction:
Improvepressure reliefVSAvoidstructural strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The vent notch portion includes a curved surface connecting the first and second surfaces, replacing sharp corners with smooth transitions. This curvature reduces stress concentration while maintaining adequate depth for pressure relief, thus preserving structural strength while improving pressure relief capability

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances stability by managing internal pressure and improves production efficiency through integrated manufacturing of the vent notch portion.

Implementation Method 1

etched using a laser

Methodology Applied
Scientific EffectLaser ablation: Laser Ablation

Data Source

PatentUS20250279534A1Battery cell and manufacturing method of battery cell case
Publication Date: 2025.09.04 SK ON CO LTD
  • US20250279534A1 patent drawing
  • US20250279534A1 patent drawing
  • US20250279534A1 patent drawing

AI summary

The present disclosure relates to a battery cell comprising a case body accommodating an electrode assembly, a case cover covering at least one face of the case body which is open, and a vent notch portion formed by being recessed at at least one of one surface of the case body or one surface of the case cover. The vent notch portion includes a straight portion having a straight pattern, and a curved portion connected to the straight portion and having a curved pattern. A width of the straight portion is different from a width of the curved portion.