Battery Housing Vent Valve Layout Against Bottom Impact Damage

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Solution Overview

Problem

The existing power storage devices face damage to the smoke exhaust valve due to impacts from below, as it is often positioned at the same level or below the lower surface of the power storage cell, leading to potential damage.

Innovation Solution

The smoke exhaust valve is positioned on a protruding portion or side wall above the lower surface of the power storage cell, with the bottom portion of the lower case disposed below it, thereby preventing impacts from below and minimizing damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the smoke exhaust valve is positioned at the same level or below the lower surface of the power storage cell, then the device complexity is reduced, but the reliability deteriorates due to impact damage from below

Engineering Contradiction:
Improvestructural complexityVSAvoidsmoke exhaust valve durability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The smoke exhaust valve is repositioned from a horizontal alignment with the lower surface to a vertical arrangement on the protruding portion, utilizing the vertical dimension to achieve both protection and functional effectiveness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the smoke exhaust valve is positioned above the lower surface on a protruding portion, then the reliability is improved by suppressing impact damage, but the device complexity increases

Engineering Contradiction:
Improvesmoke exhaust valve durabilityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protruding portion serves dual functions: it positions the smoke exhaust valve above the lower surface for impact protection, and simultaneously provides a mounting structure for the valve, combining protective and functional roles in one element

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The smoke exhaust valve is repositioned from a horizontal alignment with the lower surface to a vertical arrangement on the protruding portion, utilizing the vertical dimension to achieve both protection and functional effectiveness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250385380A1Power storage device
Publication Date: 2025.12.18 TOYOTA JIDOSHA KK
  • US20250385380A1 patent drawing
  • US20250385380A1 patent drawing
  • US20250385380A1 patent drawing

AI summary

In a power storage device, a smoke exhaust valve is disposed in a smoke exhaust space through which gas discharged from a gas exhaust valve of a power storage cell flows. A housing includes a bottom portion, a side wall portion extending upward from an outer peripheral edge of the bottom portion, and a protruding portion protruding from the side wall portion. The smoke exhaust valve is provided in the protruding portion and is disposed above a lower surface of the power storage cell.