Two-Stage Battery Vent Valve for Overpressure and Moisture Blocking

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Solution Overview

Problem

Existing electric batteries with airtight casings are prone to overpressure due to cell heat, posing a risk of explosion and deterioration without an effective safety valve.

Innovation Solution

A valve with a plunger mechanism that opens in two stages based on pressure levels, using O-rings and a Gore® vent-type valve to control airflow and prevent humidity ingress, ensuring safe pressure relief.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a safety valve is installed to prevent overpressure explosion, then battery safety is improved, but the airtight sealing of the battery casing is compromised

Engineering Contradiction:
Improvebattery safetyVSAvoidhumidity ingress
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The Gore® vent-type valve acts as an intermediary element between the battery interior and exterior, selectively allowing gas molecules to pass through while blocking liquid water molecules. This mediator component resolves the contradiction by enabling pressure relief without compromising the airtight sealing against humidity, as the vent valve's microporous structure permits gas permeability while maintaining liquid impermeability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The valve system implements local quality by creating a specialized region with distinct permeability characteristics. The Gore® vent-type valve introduces localized gas-permeable, liquid-impermeable properties at the pressure relief point, while the rest of the battery casing maintains its airtight sealing. This localized functional differentiation allows the battery to achieve both safety through pressure relief and protection against humidity ingress simultaneously.

Inventive Principle:
Principle #3Local quality

2Device complexity

If a single opening valve is used for pressure relief, then the structure is simple, but it cannot provide staged pressure management

Engineering Contradiction:
Improvevalve structureVSAvoidpressure management capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The valve system is segmented into two distinct opening mechanisms: a first opening defined by the plunger's initial movement that exposes the Gore® vent-type valve, and a second opening created when the plunger fully retracts to expose lateral holes. This segmentation enables staged pressure management where the first opening handles moderate pressure relief through controlled gas permeation, while the second opening provides emergency pressure relief through direct atmospheric exposure, thus enhancing adaptability without requiring a overly complex multi-component system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The plunger mechanism introduces dynamic adaptability by allowing the valve opening degree to vary with pressure levels. As pressure increases, the plunger moves progressively, transitioning the valve from a closed state to a first opening state (partial relief), and finally to a second opening state (full relief). This dynamic response enables the simple valve structure to adapt to different pressure conditions, providing versatile pressure management capability.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively manages pressure relief in two stages, preventing battery explosion by allowing controlled air release while blocking moisture ingress, thus enhancing safety.

Implementation Method 1

a ventilation element (4), concretely a Gore® vent-type valve, that closes the plunger (3) head (32) end allowing the passage of the air through it, but not the humidity

Methodology Applied
Scientific EffectSelective permeability: Semipermeable Membrane

Implementation Method 2

a first O-ring (5), incorporated in the plunger (3), in the area of junction between the stem (31) and the head (32) adapted to fit and seal the central hole (25) of the wall (24) where the plunger (3) stem (31) is inserted

Methodology Applied
Scientific EffectElastic sealing: Elasticity

Implementation Method 3

When a given degree of pressure is exceeded within the battery, the pressure pushes the plunger displacing the stem and the first O-ring from its fitting in the hole

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Data Source

PatentUS12473986B2Valve for battery
Publication Date: 2025.11.18 STARK FUTURE SL
  • US12473986B2 patent drawing
  • US12473986B2 patent drawing

AI summary

A valve for a battery is provided to expel the air in case of overpressure generated in a battery includes from an external body (2) and a plunger (3) that travels inside it pushed by the battery pressure. The valve presents two opening positions and is coupled to a plunger (3), at least: —a first O-ring (5) that closes the passage of the air when there is no pressure and opens it when the plunger (3) moves at a first position from a given degree of pressure, —a second O-ring (6) that prevents the direct exit outside of the air when there is only a first degree of pressure and allows it when the degree of pressure is exceeded that opens the plunger (3) at second position, and—a ventilation element (4) that allows the passage of the air through it, but not the passage of the water.