Battery Venting With Negative Pressure for Thermal Runaway

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Solution Overview

Problem

The reliability of batteries, particularly lithium batteries, is compromised by potential accident hazards such as thermal runaway and explosions due to inadequate pressure relief mechanisms.

Innovation Solution

Incorporation of negative pressure mechanisms, including a pressure relief mechanism and a first negative pressure mechanism, to accelerate the discharge of gas from the battery case by creating a negative pressure differential, and additional negative pressure mechanisms in the energy storage device to balance internal and external pressures, thereby reducing accident hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional pressure relief mechanism is used, then the battery can release pressure when threshold is reached, but the gas discharge speed is insufficient and accident hazards remain

Engineering Contradiction:
Improvebattery safetyVSAvoidgas discharge speed
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The negative pressure mechanism is activated in advance before thermal runaway occurs, creating a negative pressure environment that prepares the system for rapid gas discharge. This preliminary action ensures that when pressure relief is needed, the gas can be discharged immediately at high speed through the pre-established negative pressure gradient.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention uses pneumatic principles by introducing a negative pressure mechanism that creates a pressure differential between the battery interior and exterior. This pneumatic approach enables controlled, high-speed gas discharge through pressure differential-driven flow, significantly improving the speed of pressure relief compared to conventional passive mechanisms.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If the pressure relief mechanism opens to release pressure, then gas can be discharged, but the discharge process may be uncontrolled and cause secondary hazards

Engineering Contradiction:
Improvepressure relief effectivenessVSAvoidsecondary accident hazards
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The negative pressure mechanism applies a counteracting force before thermal runaway occurs, creating a negative pressure environment that opposes the buildup of positive pressure. This preliminary anti-action prevents the uncontrolled pressure surge that would otherwise lead to explosive discharge and secondary hazards.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The system incorporates temperature and pressure sensors that continuously monitor battery status and provide feedback to the control unit. When abnormal conditions are detected, the control unit activates the negative pressure mechanism and pressure relief valve, creating a closed-loop control system that manages the pressure relief process safely and prevents secondary hazards.

Inventive Principle:
Principle #23Feedback

3Ease of operation

If only a pressure relief valve is used, then pressure can be released passively, but the gas flow direction and speed cannot be controlled

Engineering Contradiction:
Improvepressure relief simplicityVSAvoidpressure relief efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The negative pressure mechanism serves multiple functions: it creates negative pressure to drive gas flow, controls discharge speed, directs gas flow through the exhaust channel, and works协同 with the pressure relief valve. This multi-functionality improves pressure relief efficiency while maintaining operational simplicity through integrated control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The negative pressure mechanism acts as an intermediary between the battery interior and exterior, mediating the pressure relief process. It controls the rate and direction of gas discharge by maintaining a controlled negative pressure gradient, enabling efficient pressure relief without the uncontrolled explosive discharge that would occur with passive valves alone.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The implementation of negative pressure mechanisms enhances the safety and reliability of batteries by expediting the release of gas, preventing thermal runaway, and maintaining a stable internal environment, thus reducing the risk of explosions.

Implementation Method 1

the first negative pressure mechanism is configured to generate negative pressure to guide gas in the battery case to move toward the pressure relief mechanism

Methodology Applied
Scientific EffectPressure differential: Pressure Gradient

Implementation Method 2

through the continuous cooling of the condensing pipe to lower the surrounding air pressure, the speed at which the gas in the battery case moves toward the pressure relief mechanism is further accelerated

Methodology Applied
Scientific EffectCooling: Cooling

Data Source

PatentUS20250279531A1Battery and energy storage apparatus
Publication Date: 2025.09.04 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US20250279531A1 patent drawing
  • US20250279531A1 patent drawing
  • US20250279531A1 patent drawing

AI summary

A battery comprises a battery case, a pressure relief mechanism, and a first negative pressure mechanism. The pressure relief mechanism is arranged at a wall portion of the battery case, and the pressure relief mechanism is used for relieving the internal pressure of the battery case when the internal pressure or temperature of the battery case reaches a threshold value. The first negative pressure mechanism is connected to the pressure relief mechanism, and the first negative pressure mechanism is used for generating a negative pressure, so as to direct gas in the battery case to move towards the pressure relief mechanism.