Battery Cell Pressure Relief Venting Toward Thermal Management

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Solution Overview

Problem

Existing battery technologies face safety challenges due to the uncontrolled discharge of high-pressure and high-temperature emissions, which can lead to further safety hazards and accidents.

Innovation Solution

A battery design incorporating a pressure relief mechanism with a support structure that allows controlled discharge of emissions at a predetermined angle towards a thermal management component, enhancing safety by directing emissions for effective cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pressure relief mechanism is provided without directional control, then emissions can be discharged, but the discharge direction is uncontrolled causing safety hazards

Engineering Contradiction:
Improvebattery safetyVSAvoiduncontrolled emissions discharge
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The pressure relief mechanism employs asymmetric structural design where the support is positioned at a specific location and angle relative to the pressure relief hole, creating a predetermined discharge direction. This asymmetric arrangement ensures emissions are directed toward the thermal management component rather than randomly dispersing, thus improving safety while controlling the harmful discharge path.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The support acts as an intermediary element between the pressure relief mechanism and the thermal management component. It guides and directs the emissions flow from the pressure relief hole toward the thermal management component, serving as a mediator that controls the discharge path and ensures safe directional release of pressure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If emissions are discharged directly without directional guidance, then pressure relief is achieved, but thermal management effectiveness is reduced

Engineering Contradiction:
Improveemissions temperatureVSAvoidthermal management effectiveness
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The support serves as an intermediary that channels emissions directly toward the thermal management component, ensuring effective thermal contact. This intermediary structure guarantees that hot emissions are properly directed to the cooling system, maintaining thermal management effectiveness while achieving pressure relief.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The support is pre-positioned and pre-oriented at a predetermined angle before pressure buildup occurs. This preliminary structural arrangement ensures that when pressure relief is activated, emissions are immediately and correctly directed toward the thermal management component, preventing uncontrolled thermal dispersion.

Inventive Principle:
Principle #10Preliminary action

3Stress or pressure

If the pressure relief mechanism is fully opened without support, then maximum pressure relief is achieved, but the mechanism loses structural control

Engineering Contradiction:
Improveinternal pressure reliefVSAvoidpressure relief mechanism stability
Core Design Contradiction:
Stress or pressureVSStability of the object's composition

Solution Approach 1:

The support provides a counterbalancing structural element that opposes complete opening of the pressure relief mechanism. It acts as a mechanical counterweight or constraint that prevents total collapse or full opening, maintaining structural stability while still allowing sufficient pressure relief through the controlled opening and predetermined angle formation.

Inventive Principle:
Principle #8Anti-weight (Counterweight)

Solution Approach 2:

The support creates a dynamic equilibrium in the pressure relief mechanism, allowing controlled movement and opening to a predetermined angle rather than complete collapse. This dynamic structure enables the mechanism to respond to pressure changes while maintaining structural integrity and stability throughout the pressure relief process.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a controlled and directed discharge of emissions, reducing the risk of further thermal runaway and improving overall battery safety by utilizing a thermal management component for efficient cooling.

Implementation Method 1

the emissions from the battery cell can contact the thermal management component, thereby the thermal management component can cool the emissions from the battery cell

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS12394859B2Battery, power consumption device, method and device for producing battery
Publication Date: 2025.08.19 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US12394859B2 patent drawing
  • US12394859B2 patent drawing
  • US12394859B2 patent drawing

AI summary

Embodiments of the present application provides a battery, a power consumption apparatus, a method and an apparatus for producing the battery. The battery includes: a battery cell, the battery cell including a pressure relief mechanism, the pressure relief mechanism being disposed on a first wall of the battery cell; a first surface of the thermal management component being attached to the first wall; and a support, the support being arranged opposite to the pressure relief mechanism, the support being configured to support the pressure relief mechanism when the pressure relief mechanism is actuated, so that the pressure relief mechanism is opened at a predetermined angle, therefore emissions from the battery cell can be discharged toward the thermal management component. The technical solutions of embodiments of the present application can enhance safety of batteries.