EV Battery Voltage Compression and Validation Using AI Encoding

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Solution Overview

Problem

As high-voltage battery packs in electric vehicles increase in size, the volume of measurement data for battery cell voltages becomes significant, consuming controller and communication resources and vulnerable to hacking, with existing technologies failing to efficiently compress, encrypt, and validate this data effectively.

Innovation Solution

Implementing a neural network-based system that compresses, encrypts, and decompresses battery cell voltage measurements within the vehicle, using a symmetric neural network or autoencoder to generate a compressed encoded representation, which can be reconstructed for control purposes, and includes a diagnostic feature to validate data integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If all battery cell voltage measurements are transmitted to controllers, then data validity can be verified, but controller and communication network resources are excessively consumed

Engineering Contradiction:
Improvedata validity verificationVSAvoidcontroller and communication network resources
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts only the essential information from full battery cell voltage measurements by generating hash values. Instead of transmitting complete voltage data sets, the system computes and transmits only hash representations, which are sufficient for validity verification but consume minimal communication and processing resources.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transforms the data representation from complete voltage measurements to hash values through a mathematical transformation process. This parameter change reduces the data size and complexity while preserving the essential verification capability, allowing controllers to validate data without handling the full data set.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If battery cell voltage data is transmitted over communication networks, then vehicle controllers can access the data, but the data becomes vulnerable to snooping and hacking

Engineering Contradiction:
Improvedata accessibilityVSAvoiddata security vulnerabilities
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent introduces hash values as an intermediary between the original battery cell voltage data and the vehicle controllers. This intermediary layer allows controllers to verify data validity without directly accessing the sensitive raw voltage measurements, thereby maintaining data security while enabling necessary verification operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a cryptographic copy (hash value) of the original battery cell voltage data that preserves verification functionality without exposing the original sensitive information. This copy can be freely transmitted and verified, while the original data remains protected and inaccessible to unauthorized parties.

Inventive Principle:
Principle #26Copying

3Loss of energy

If compressed encoded representations are used for data transmission, then communication resources are conserved, but data integrity validation becomes more complex

Engineering Contradiction:
Improvecommunication resource consumptionVSAvoiddata integrity validation process
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent implements a self-service validation mechanism where the hash value inherently contains the verification capability. The compressed encoded representation is designed so that its own structure enables integrity validation without requiring external complex verification processes, thus conserving communication resources while maintaining simple validation.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11850968B2Electrified vehicle control based on validated battery cell voltages compressed and encrypted using artificial intelligence
Publication Date: 2023.12.26 FORD GLOBAL TECH LLC
  • US11850968B2 patent drawing
  • US11850968B2 patent drawing
  • US11850968B2 patent drawing

AI summary

A vehicle includes a traction battery and a cell monitor associated with battery cell strings each having associated connected battery cells. Each monitor is configured to generate a compressed encoded representation of the traction battery cell voltage measurements using artificial intelligence, such as a neural network. A battery controller in communication with each cell monitor receives the compressed encoded representation and generates reconstructed battery cell voltage measurements and controls the traction battery in response to the reconstructed traction battery cell voltage measurements. An unencoded battery cell voltage measurement may be communicated with the compressed encoded representation of the battery cell voltage measurements and used to validate the reconstructed measurements.