Battery Voltage Balancing Without Converters

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Solution Overview

Problem

Existing electric power supply apparatuses with multiple batteries face complexity, increased costs, and inefficiencies due to the need for converters to manage voltage differences between batteries, which complicates structural simplification, size reduction, and cost reduction.

Innovation Solution

An electric power supply control device that includes a voltage comparison unit, a voltage adjustment unit, and a connection processing unit, which allows for parallel connection of batteries without converters by adjusting output voltages to within a predetermined threshold, using charging and discharging processes to equalize voltage differences between batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a converter is used to manage voltage differences between batteries, then voltage balance is achieved, but device complexity and cost increase

Engineering Contradiction:
Improvevoltage balanceVSAvoidconverter configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the converter component from the system by using control strategies that manage voltage differences through existing battery operations (charging/discharging) rather than through dedicated voltage conversion hardware, thereby simplifying the overall device structure while maintaining voltage balance

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses the batteries' own charging and discharging operations to self-regulate voltage differences without external conversion devices. The control unit manages which battery charges or discharges to maintain voltage balance, allowing the battery system to serve its own voltage regulation needs

Inventive Principle:
Principle #25Self-service

2Reliability

If a converter is used to manage voltage differences between batteries, then voltage balance is achieved, but system size increases

Engineering Contradiction:
Improvevoltage balanceVSAvoidsystem size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The converter hardware is completely removed from the system architecture. Voltage balance is achieved through control logic that manages battery charging and discharging states, eliminating the need for additional conversion equipment and reducing overall system volume

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The existing battery system performs multiple functions: energy storage, power supply, and voltage regulation. By using the batteries' inherent charging/discharging capabilities for voltage balance, the system avoids adding dedicated voltage conversion equipment that would increase system size

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If a converter is used to manage voltage differences between batteries, then voltage balance is achieved, but manufacturing cost increases

Engineering Contradiction:
Improvevoltage balanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The expensive converter component is extracted and removed from the system. The patent achieves voltage balance through control strategies using existing battery operations, eliminating the need for costly voltage conversion hardware and reducing manufacturing expenses

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system uses inexpensive control logic and existing battery operations instead of expensive converter hardware. The approach leverages the batteries' natural charging/discharging processes, which are already part of the system, rather than adding costly conversion equipment

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

4Device complexity

If batteries are connected in parallel without voltage adjustment, then connection is simple, but electric energy loss increases

Engineering Contradiction:
Improveconnection simplicityVSAvoidelectric energy loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control unit performs preliminary voltage balancing by managing battery charging and discharging operations before parallel connection. This pre-adjustment ensures that voltage differences are minimized prior to connection, preventing energy loss while maintaining connection simplicity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The battery system uses its own charging and discharging operations to self-regulate voltage levels before parallel connection. This self-service approach achieves voltage balance without external conversion devices, maintaining both connection simplicity and energy efficiency

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution simplifies the apparatus, reduces energy loss, and lowers costs by enabling parallel connection of batteries while suppressing voltage variations, resulting in a more compact and inexpensive system.

Implementation Method 1

a voltage comparison unit performing comparison between output voltages of the plurality of storage batteries

Methodology Applied
Scientific EffectVoltage comparison: Ohm's Law

Implementation Method 2

charging processing by electric power feeding from the electric power generator to the storage battery having the lowest output voltage

Methodology Applied
Scientific EffectCharging processing: Battery (electricity)

Implementation Method 3

discharging processing by electric power feeding from the storage battery having the highest output voltage to a load circuit

Methodology Applied
Scientific EffectDischarging processing: Battery (electricity)

Implementation Method 4

a connection processing unit performing the parallel connection in a case where output voltage difference between the plurality of storage batteries becomes equal to or less than a previously-determined threshold

Methodology Applied
Scientific EffectParallel connection: Conduction (electrical)

Data Source

PatentUS9780577B2Electric power supply control device and electric power supply control method
Publication Date: 2017.10.03 TOYOTA JIDOSHA KK
  • US9780577B2 patent drawing
  • US9780577B2 patent drawing
  • US9780577B2 patent drawing

AI summary

Provided is an electric power supply control device for an electric power supply apparatus including a plurality of storage batteries and an electric power generator performing charging of the plurality of storage batteries, the electric power supply control device controlling a parallel connection between the plurality of storage batteries. Voltage adjustment by one of a) charging processing by electric power feeding from the electric power generator to the storage battery having the lowest output voltage among the plurality of storage batteries and b) discharging processing by electric power feeding from the storage battery having the highest output voltage among the plurality of storage batteries to a load circuit connected to the storage battery having the highest output voltage is performed. Parallel connection is performed in a case where output voltage difference between the plurality of storage batteries becomes equal to or less than a previously-determined threshold.