Battery Pack Management Voltage Compensation

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Solution Overview

Problem

Existing battery pack management systems face inaccuracies in estimating remaining capacity due to factors like self-discharge rate and coulombic efficiency, which are not effectively accounted for in simplistic monitoring methods.

Innovation Solution

A method and apparatus that determine the remaining time to empty of a battery by measuring and compensating for changes in voltage associated with battery conditions such as temperature and current, using a processor to adjust discharge calculations based on stored data and current draw, and updating tables to reflect changes in battery performance over time.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If current drawn from the battery is monitored over a period of time to estimate remaining capacity, then the monitoring method is simple, but the accuracy of remaining capacity estimation deteriorates due to factors like self-discharge rate and coulombic efficiency

Engineering Contradiction:
Improvesimplicity of monitoring methodVSAvoidaccuracy of remaining capacity estimation
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces voltage change as an intermediary parameter to indirectly measure battery capacity. Instead of directly monitoring current over time (which has accuracy issues), the system measures voltage changes at different states of charge and uses these as a mediator to calculate remaining capacity, thereby improving accuracy while maintaining operational simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the measurement parameter from current monitoring to voltage monitoring. By measuring voltage changes (dV) rather than integrating current over time, the system accounts for self-discharge rate and coulombic efficiency effects, achieving more accurate remaining capacity estimation without complex monitoring procedures

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If detailed information of battery chemical make-up and special hardware is incorporated to accurately estimate remaining capacity, then the accuracy of remaining capacity estimation improves, but the device complexity increases

Engineering Contradiction:
Improveaccuracy of remaining capacity estimationVSAvoidcomplexity of battery management system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent enables the battery management system to self-calibrate by measuring voltage changes during normal operation and automatically updating lookup tables. The system uses its own operational data (voltage, current, temperature measurements) to improve its accuracy over time without requiring external calibration equipment or complex chemical analysis hardware

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent pre-calculates and stores voltage change characteristics in lookup tables during battery manufacturing or initial operation. These pre-computed tables contain voltage change data for different states of charge, temperatures, and current rates, allowing the system to quickly estimate remaining capacity during operation without performing complex real-time calculations or requiring detailed chemical composition knowledge

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10520552B2Battery pack management
Publication Date: 2019.12.31 STMICROELECTRONICS INT NV
  • US10520552B2 patent drawing
  • US10520552B2 patent drawing
  • US10520552B2 patent drawing

AI summary

An electronic device includes a processor coupled to a battery and to determine whether the battery is being charged or discharged. If the battery being is being discharged, the processor operates to calculate an amount by which the battery has discharged since a preceding calculation of remaining capacity of the battery, compensate the amount by which the battery has discharged for a condition of the battery, and calculate a remaining capacity of the battery as a function of the amount by which the battery has discharged. If the battery is being charged, the processor operates to calculate an amount by which the battery has charged since a preceding calculation of remaining capacity of the battery, compensate the amount by which the battery has charged for a condition of the battery, and calculate the remaining capacity of the battery as a function of the amount by which the battery has charged.