Battery Voltage Monitoring for Polarization-Based Deterioration Detection

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Solution Overview

Problem

Existing battery systems struggle to accurately estimate the presence or absence of high-rate deterioration in secondary batteries with non-aqueous electrolytes, leading to potential lithium deposition and local overcharging or overdischarging due to detection errors and the inability to distinguish between high-rate and wear deterioration.

Innovation Solution

A battery system that includes a voltage sensor and a processor to calculate an evaluation value based on the degree of polarization mitigation after charging or discharging, allowing for accurate estimation of high-rate deterioration by comparing voltage values before and after polarization elimination, thereby avoiding the accumulation of detection errors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If current sensor detection values are integrated to evaluate high-rate deterioration, then deterioration estimation is performed, but detection errors accumulate in the integrated value leading to non-negligible errors

Engineering Contradiction:
Improvedeterioration estimation accuracyVSAvoidestimation reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent extracts only the voltage component for deterioration evaluation, eliminating the need to integrate current detection values. By measuring voltage at specific time points (immediately after charging/discharging and after polarization elimination), the system obtains deterioration information without accumulating detection errors from continuous current integration.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces voltage as an intermediary measurement to indirectly assess deterioration. Instead of directly integrating current values, the system uses voltage changes (which reflect polarization mitigation) as a mediator to evaluate high-rate deterioration, thereby avoiding error accumulation in direct current integration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If current integration method is used to evaluate high-rate deterioration, then deterioration can be assessed, but it cannot distinguish between high-rate deterioration and wear deterioration

Engineering Contradiction:
Improvedeterioration type identificationVSAvoiddeterioration mechanism information
Core Design Contradiction:
Measurement precisionVSLoss of information

Solution Approach 1:

The patent changes the measurement parameter from current integration to voltage measurement at specific time points. By measuring voltage immediately after charging/discharging and after polarization elimination, and using the change in voltage (polarization mitigation), the system captures characteristics specific to high-rate deterioration rather than general wear deterioration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs periodic measurement at specific intervals: immediately after charging/discharging and after polarization elimination. This periodic voltage measurement approach captures the dynamic polarization mitigation process, which is characteristic of high-rate deterioration, rather than providing only cumulative wear information.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If voltage measurement is performed continuously, then accurate deterioration estimation is achieved, but energy consumption and system complexity increase

Engineering Contradiction:
Improvedeterioration estimation accuracyVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent performs voltage measurement periodically at specific time points (immediately after charging/discharging and after polarization elimination) rather than continuously. This periodic measurement approach maintains accurate deterioration estimation while significantly reducing energy consumption and system complexity compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent performs voltage measurement in advance at predetermined time points (immediately after charging/discharging and after polarization elimination). By measuring at these specific moments, the system obtains sufficient deterioration information without requiring continuous monitoring, thereby reducing energy consumption while maintaining accuracy.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables precise estimation of high-rate deterioration, allowing for timely restriction of charging and discharging power to prevent further deterioration, thus avoiding lithium deposition and other issues.

Implementation Method 1

a voltage sensor detects a voltage value of the secondary battery

Methodology Applied
Scientific EffectVoltage detection: Electric Field

Implementation Method 2

calculating, in accordance with the voltage value, an evaluation value for evaluating a degree of polarization mitigation after charging or discharging of the secondary battery

Methodology Applied
Scientific EffectPolarization mitigation: Polarisation

Data Source

PatentUS20240348072A1Battery system and method
Publication Date: 2024.10.17 TOYOTA JIDOSHA KK
  • US20240348072A1 patent drawing
  • US20240348072A1 patent drawing
  • US20240348072A1 patent drawing

AI summary

A battery system is configured to estimate a presence or absence of deterioration of a battery. This deterioration is a phenomenon in which an internal resistance of the secondary battery increases due to uneven ion concentration in a non-aqueous electrolyte. The battery system includes a voltage sensor and an ECU. The voltage sensor detects a voltage value of the battery. The ECU is configured to perform a calculation process and an estimation process. The calculation process includes a process of calculating, in accordance with the voltage value, an evaluation value for evaluating a degree of polarization mitigation after charging or discharging of the battery. The estimation process includes a process of estimating the presence or absence of the deterioration in accordance with the evaluation value.