Battery Cell Thermal Management Integrated Into the Largest Wall

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Solution Overview

Problem

Current battery technologies face challenges in improving energy density while effectively managing thermal issues, particularly during fast charging, which can lead to safety hazards and reduced battery lifespan due to inadequate heat dissipation.

Innovation Solution

Incorporating a thermal management component connected to the largest surface area of each battery cell, with a size ratio of 0.1≤H1/H2≤2, to enhance space utilization and maintain optimal temperature, eliminating the need for additional structural elements within the battery and ensuring efficient heat exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If thermal management components are added to manage heat during fast charging, then thermal management performance is improved, but space utilization rate and energy density deteriorate

Engineering Contradiction:
Improvethermal management performanceVSAvoidspace utilization rate
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The patent combines the thermal management component with the battery cell structure by making the thermal management component form part of the battery cell housing or structure. This integration allows the thermal management function to be performed without occupying additional space outside the battery cell, thereby improving thermal management performance while maintaining space utilization rate and energy density.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If thermal management components are added to prevent overheating, then battery safety is improved, but device complexity increases

Engineering Contradiction:
Improvebattery safetyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The thermal management component is integrated into the battery cell structure, combining structural support and thermal management functions into a single component. This reduces the number of separate parts and simplifies the overall structure while maintaining battery safety through effective thermal management.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The thermal management component serves multiple functions: it provides thermal management, structural support, and potentially housing for the battery cell. This multi-functionality reduces the need for separate dedicated components, thereby reducing device complexity while improving battery safety.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Temperature

If additional structural elements are added for thermal management, then thermal management performance is improved, but energy density deteriorates

Engineering Contradiction:
Improvethermal management performanceVSAvoidenergy density
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The thermal management component is designed to form part of the battery cell structure itself, eliminating the need for additional separate structural elements. This integration ensures that the thermal management function is achieved without reducing the active material volume, thereby maintaining energy density while improving thermal management performance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution improves energy density and meets thermal management requirements, preventing overheating and extending battery lifespan while maintaining efficient performance during fast charging.

Implementation Method 1

a thermal management component extending along a first direction and connected to a first wall of each battery cell among the plurality of battery cells

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

the flow channel is configured to accommodate a fluid for adjusting a temperature of the battery cell

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11888136B2Battery, power consumption device, and method and device for producing battery
Publication Date: 2024.01.30 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US11888136B2 patent drawing
  • US11888136B2 patent drawing
  • US11888136B2 patent drawing

AI summary

Provided are a battery, a power consumption device, a method and a device for producing a battery. The battery includes: a plurality of battery cells arranged along a first direction; a thermal management component extending along the first direction and being connected to a first wall of each battery cell among the plurality of battery cells, the first wall being a wall with a largest surface area of the battery cell, and the thermal management component being configured to adjust a temperature of the battery cell; and where in the second direction, a size H1 of the thermal management component and a size H2 of the first wall satisfy: 0.1≤H1/H2≤2, and the second direction is perpendicular to the first direction and parallel to the first wall.