Battery-on-Wheels Charging for In-Motion EV Range Extension

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Solution Overview

Problem

Current battery-powered entities, such as electric vehicles, drones, and boats, face limitations in range and charging time due to limited battery capacity and inefficient charging systems, with a lack of convenient and efficient methods for on-the-go charging, especially in scenarios where fixed charging stations are scarce or impractical.

Innovation Solution

A system and method for on-the-go charging using mobile charging stations (MoCS) and battery-on-wheels (BoW) units that can attach to or transfer charge between battery-operated entities while in motion, utilizing a cloud-based control system to manage charge distribution and optimize routing for charging operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If battery capacity is increased to extend range, then operating duration is improved, but vehicle weight and cost increase

Engineering Contradiction:
Improveoperating durationVSAvoidvehicle weight
Core Design Contradiction:
Duration of action of moving objectVSWeight of moving object

Solution Approach 1:

The battery system is segmented into a fixed onboard battery and a removable external battery unit. The external battery can be detached and replaced independently, allowing the vehicle to extend its operating duration without permanently increasing its base weight. This segmentation enables flexible range extension while maintaining the vehicle's original weight characteristics.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery configuration is made dynamic through the ability to attach and detach external battery units as needed. Rather than a fixed battery size, the system can adaptively adjust its total battery capacity based on operational requirements, allowing the vehicle to optimize between weight and operating duration for different use cases.

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If fixed charging stations are deployed to enable charging, then charging availability is improved, but infrastructure complexity and cost increase

Engineering Contradiction:
Improvecharging availabilityVSAvoidinfrastructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The system enables self-service charging through peer-to-peer energy transfer between vehicles. Vehicles with excess battery capacity can automatically or manually transfer charge to vehicles with lower capacity, eliminating the need for external charging infrastructure. This transforms the charging function from a station-based service to a vehicle-based self-service mechanism.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Vehicles serve multiple functions: they are both the consumers of energy and the providers of energy through the external battery interface. This multi-functionality allows any vehicle to act as a mobile charging station for others, universalizing the charging capability across the entire vehicle fleet without requiring specialized infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If charging time is reduced for faster recharging, then productivity is improved, but energy loss and heat generation increase

Engineering Contradiction:
Improvecharging speedVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

Instead of charging at high power when needed (which causes energy loss and heat), the system performs preliminary charging during periods when excess energy is available. Vehicles charge external batteries in advance during off-peak times or when grid energy is cheaper and cleaner, then use this pre-charged energy during high-demand periods, avoiding the inefficiencies of fast charging.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The charging process is transformed from a continuous high-power operation to periodic charge-discharge cycles. External batteries are periodically recharged from the grid or other vehicles, then periodically discharged to extend range. This periodic action allows the system to manage thermal loads and energy efficiency by spreading charging operations over time rather than concentrating them.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and dynamic charging of battery-powered entities while in motion, reducing the need for fixed charging stations and improving range and convenience by leveraging peer-to-peer charging and optimized routing, thereby addressing the limitations of existing charging systems.

Implementation Method 1

a magnetic or electromagnetic latch

Methodology Applied
Scientific EffectMagnetic or electromagnetic latch: Magnetism

Data Source

PatentUS11890957B2System and method for a battery on wheels (BoW) for charging mobile battery-operated units
Publication Date: 2024.02.06 UNIV OF FLORIDA RESEARCH FOUNDATION INC
  • US11890957B2 patent drawing
  • US11890957B2 patent drawing
  • US11890957B2 patent drawing

AI summary

Apparatus, systems, and methods described herein relate generally to autonomous mobile units carrying a modular configurable battery system that may attach and power mobile units in transportation systems. A method can include determining charge levels, current positions, and transport speeds for an electric vehicle (EV), identifying one or more EVs in need of charging, and mobilizing a Mobile Charging Station (MoCS) to deliver one or more external batteries. A processor, with a memory including computer program code, can be configured to receive current charge level data for mobile battery-powered entities, identify one or more EVs to be charged and the proximity of both MoCS and physical battery stations, and send charging instructions to the EVs. A routing and charge transaction scheduling algorithm can be used to optimize the route of one or more battery-powered entities and to schedule charge transactions between the EV and MoCS and/or the battery station.