Battery System Wireless Communication Control

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Solution Overview

Problem

The existing battery system requires complex and labor-intensive wiring operations for connecting battery management units (BCUs) and cell monitoring units (CMUs), which can lead to errors and increased operator burden during installation and replacement of battery cells.

Innovation Solution

A battery system configuration that includes battery side control units, communication units, and controller side communication units within a battery accommodation casing, allowing for the generation and transmission of synthesized information signals that enable control of battery cells with minimal operator intervention by specifying the installation position of communication units and adding address information to the signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If wiring operations are performed to connect BCU and CMU inside battery modules, then electrical connection between control units is achieved, but operator burden increases and complexity of installation process worsens

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidinstallation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent replaces the mechanical wiring operation with a wireless communication system. Controller side communication units and battery side communication units establish wireless connections to transmit and receive signals, eliminating the need for manual wiring operations while maintaining reliable electrical connection functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces communication units as intermediary devices between the controller and battery modules. These communication units handle signal transmission wirelessly, serving as mediators that eliminate direct wiring requirements while ensuring reliable communication between control units and battery cells.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If manual wiring operations are performed, then electrical connections are established, but risk of erroneous wiring increases

Engineering Contradiction:
Improvewiring accuracyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces manual wiring operations with wireless communication between controller side communication units and battery side communication units. This substitution eliminates human error in wiring connections while maintaining the necessary communication functionality, thereby improving wiring accuracy without significantly increasing system complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If complex wiring operations are required, then control functionality is achieved, but time for installation and replacement increases

Engineering Contradiction:
Improvecontrol functionalityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces time-consuming manual wiring operations with wireless communication signals transmitted between communication units. This allows control functionality to be achieved instantly upon installation without the need for complex wiring operations, significantly reducing installation and replacement time while maintaining full control functionality.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of operation

If wiring operations are simplified, then operator burden decreases, but ability to track individual battery cell positions deteriorates

Engineering Contradiction:
Improveoperator burdenVSAvoidposition information
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent replaces manual wiring with wireless communication that incorporates address information in transmitted signals. Each battery side communication unit has a unique address that identifies its position, allowing the controller to track individual cell positions automatically without requiring complex wiring operations, thus reducing operator burden while preserving position information.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS8652670B2Battery system
Publication Date: 2014.02.18 MITSUBISHI HEAVY IND LTD
  • US8652670B2 patent drawing
  • US8652670B2 patent drawing
  • US8652670B2 patent drawing

AI summary

What is provided is a battery system (1) including: a battery side control unit (40) which is generates a battery side information signal having battery information of the battery cells (2); a battery accommodation casing (3) which accommodates the battery cells (2) and the battery side control unit (40); a battery side communication unit (34) which transmits the battery side information signal; a controller side communication unit (32, 33) which generates a synthesized battery side information signal; and a controller side control unit (50) which is electrically connected to the controller side communication unit (32, 33) and generates controlling information corresponding to each battery cell inside the battery accommodation casing (3) based on the battery information and the address information included in the synthesized battery side information signal received from the controller side communication unit (34).