BAW Resonator Air-Bridge Layout for Second Harmonic Suppression

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Solution Overview

Problem

Bulk acoustic wave resonators exhibit non-linearity at high power levels, leading to unwanted second harmonic emissions that can desensitize receiver paths in wireless communication systems, particularly in filters like film bulk acoustic wave resonator (FBAR) triplexers, where strong second order harmonics are observed and need to be suppressed.

Innovation Solution

The implementation of anti-series connected bulk acoustic wave resonators with an air gap between the conductor and the substrate to reduce parasitic capacitance, which effectively suppresses second harmonic emissions by electrically connecting FBARs in anti-series configuration, utilizing air bridges or cavities to minimize parasitic effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If bulk acoustic wave resonators are used at high power levels, then filtering capability is improved, but second harmonic emissions increase causing non-linearity

Engineering Contradiction:
Improvepower levelVSAvoidsecond harmonic emissions
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The resonator is divided into two separate bulk acoustic wave resonators connected in anti-series configuration. This segmentation allows the harmful second harmonic emissions from one resonator to be canceled by the other resonator operating in opposite phase, while maintaining high power filtering capability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention converts the harmful second harmonic emissions into a beneficial cancellation effect. By connecting two resonators in anti-series, the second harmonic emissions from each resonator are equal in magnitude but opposite in phase, causing them to cancel each other out and transform the harmful effect into a benefit

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If resonators are connected in anti-series configuration, then second harmonic suppression is improved, but parasitic capacitance affects performance

Engineering Contradiction:
Improvesecond harmonic emissionsVSAvoidfiltering performance
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

An air gap is introduced as an intermediary element between the two resonators in anti-series connection. This air gap acts as a mediator that minimizes parasitic capacitance between the resonators and the substrate, allowing the anti-series configuration to effectively suppress second harmonic emissions without degrading filtering performance

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If air gap is introduced to reduce parasitic capacitance, then second harmonic suppression is improved, but device complexity increases

Engineering Contradiction:
Improvesecond harmonic emissionsVSAvoidstructure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The invention uses an air gap (pneumatic approach) to reduce parasitic capacitance between the resonators and substrate. This pneumatic solution is simpler than using complex dielectric structures or additional isolation layers, as it utilizes the natural properties of air as an insulator with minimal dielectric constant

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves significant second harmonic suppression, improving the linearity of filters and meeting stringent harmonic and intermodulation distortion specifications, effectively canceling second harmonic power emissions by approximately 30 decibels, thereby enhancing the performance of multiplexers and filters in wireless communication devices.

Implementation Method 1

an air gap positioned between the conductor and a surface of the substrate

Methodology Applied
Scientific EffectParasitic capacitance: Capacitance

Implementation Method 2

In BAW resonators, acoustic waves propagate in a bulk of a piezoelectric layer

Methodology Applied
Scientific EffectAcoustic wave: Sound

Implementation Method 3

acoustic waves propagate in a bulk of a piezoelectric layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 4

effectively canceling second harmonic power emissions by approximately 30 decibels

Methodology Applied
Scientific EffectHarmonic suppression: Interference

Data Source

PatentUS11522513B2Bulk acoustic wave resonator structure
Publication Date: 2022.12.06 SKYWORKS GLOBAL PTE LTD
  • US11522513B2 patent drawing
  • US11522513B2 patent drawing
  • US11522513B2 patent drawing

AI summary

Embodiments of this disclosure relate to bulk acoustic wave resonators on a substrate. The bulk acoustic wave resonators include a first bulk acoustic wave resonator, a second bulk acoustic wave resonator, a conductor electrically connecting the first bulk acoustic wave resonator to the second bulk acoustic wave resonator, and an air gap positioned between the conductor and a surface of the substrate.