BAW Piezoelectric Layer Engineering for Frame Mode Suppression

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Solution Overview

Problem

Existing bulk acoustic wave (BAW) devices face challenges in achieving high quality factor (Q) and suppressing spurious modes while meeting performance specifications, particularly due to frame modes associated with frame structures.

Innovation Solution

The BAW devices incorporate a piezoelectric layer with an engineered region, specifically in the peripheral or frame regions, where the piezoelectric coefficient is reduced to suppress frame modes, while maintaining a high electromechanical coupling coefficient (kt2), by modifying the crystallinity and orientation of the piezoelectric layer through methods like ion implantation or varying deposition materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a frame structure is added to suppress spurious modes, then spurious mode attenuation is improved, but device complexity increases

Engineering Contradiction:
Improvespurious mode attenuationVSAvoiddevice complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The piezoelectric layer is engineered with different properties in different regions: the central acoustically active region maintains high piezoelectric coefficients for strong signal generation, while the peripheral frame region has reduced piezoelectric coefficients to suppress frame modes. This local differentiation allows the single piezoelectric layer to perform dual functions without adding separate frame structures.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If the piezoelectric layer is modified to suppress frame modes, then spurious mode attenuation is improved, but the electromechanical coupling coefficient may deteriorate

Engineering Contradiction:
Improvespurious mode attenuationVSAvoidelectromechanical coupling coefficient
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The piezoelectric layer is engineered with different properties in different regions: the central acoustically active region maintains high piezoelectric coefficients for strong signal generation, while the peripheral frame region has reduced piezoelectric coefficients to suppress frame modes. This local differentiation allows the single piezoelectric layer to perform dual functions without adding separate frame structures.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases the quality factor (Q) and attenuates spurious modes, improving the overall performance of BAW devices, particularly in applications like 5G New Radio filters, by effectively decoupling Q and spurious mode strengths.

Implementation Method 1

a piezoelectric layer positioned between the first electrode and the second electrode in at least the main acoustically active region

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

In BAW resonators, acoustic waves propagate in the bulk of a piezoelectric layer

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Data Source

PatentUS20250211192A1Temperature compensated bulk acoustic wave device including piezoelectric layer with engineered region
Publication Date: 2025.06.26 SKYWORKS GLOBAL PTE LTD
  • US20250211192A1 patent drawing
  • US20250211192A1 patent drawing
  • US20250211192A1 patent drawing

AI summary

Aspects of this disclosure relate to a bulk acoustic wave device that includes a temperature compensation layer and a piezoelectric layer that is less piezoelectric in a peripheral region than in an acoustically active region. Related filters, multiplexers, radio frequency modules, radio frequency systems, wireless communication devices, and methods are disclosed.