Temperature-Compensating BAW Resonator Structure for Frequency Drift

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Bulk Acoustic Wave (BAW) resonators face performance issues at higher 5G frequencies due to scaling problems and significant acoustic losses, as well as undesirable frequency drift with temperature changes, which existing technologies have not adequately addressed.

Innovation Solution

The development of temperature compensating BAW resonator structures that include a stack of alternating axis piezoelectric layers with interposing temperature compensating materials like Silicon Dioxide, which helps maintain frequency stability across temperature variations by adjusting the acoustic velocity accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If BAW resonators are used for higher 5G frequencies, then data transmission speed is improved, but acoustic losses increase significantly

Engineering Contradiction:
Improvedata transmission speedVSAvoidacoustic losses
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent employs composite material structures including piezoelectric layers (such as AlN) combined with sacrificial layers and release structures. This composite approach allows optimization of acoustic properties for high-frequency operation while managing energy losses through carefully selected material combinations and layer configurations.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies physical parameters of the resonator structure including layer thicknesses, material compositions, and geometric configurations to reduce acoustic losses at high frequencies. By adjusting these parameters, the resonator maintains efficient energy transmission while operating at higher 5G frequency bands.

Inventive Principle:
Principle #35Parameter changes

2Speed

If BAW resonators operate at higher 5G frequencies, then data transmission capability is improved, but scaling problems occur

Engineering Contradiction:
Improvedata transmission capabilityVSAvoidscaling problems
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The resonator is divided into multiple discrete layers including piezoelectric layers, sacrificial layers, and release structures. This segmentation allows independent optimization of each layer for high-frequency performance while simplifying the overall scaling process by enabling modular fabrication and design adjustments.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from two-dimensional planar structures to three-dimensional stacked layer configurations. This dimensional change enables better control over acoustic wave propagation at high frequencies while providing additional design freedom to manage scaling challenges through vertical integration rather than lateral expansion.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Speed

If conventional BAW resonators are used, then frequency operation is achieved, but frequency drift occurs with temperature changes

Engineering Contradiction:
Improvefrequency operationVSAvoidfrequency stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent utilizes temperature-dependent parameter changes in the piezoelectric materials to compensate for frequency drift. By selecting materials with specific thermal expansion coefficients and piezoelectric temperature characteristics, the resonator maintains stable resonant frequency across varying temperature conditions while operating at high frequencies.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These structures effectively compensate for frequency shifts with temperature changes, enhancing performance at higher frequencies by reducing acoustic losses and maintaining stable resonant frequencies, thus improving the reliability of BAW resonators for 5G applications.

Implementation Method 1

a stack, 104, of alternating axis piezoelectric layers 105, 107, 109, 111 with interposing temperature compensating materials 159, 161, 163, 164

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

interposing temperature compensating materials like Silicon Dioxide, which helps maintain frequency stability across temperature variations by adjusting the acoustic velocity accordingly

Methodology Applied
Scientific EffectTemperature compensation:

Implementation Method 3

Bulk Acoustic Wave (BAW) resonators have enjoyed commercial success in filter applications

Methodology Applied
Scientific EffectAcoustic resonance: Resonance

Data Source

PatentUS11967940B2Temperature compensating bulk acoustic wave (BAW) resonator structures, devices and systems
Publication Date: 2024.04.23 QXONIX INC
  • US11967940B2 patent drawing
  • US11967940B2 patent drawing
  • US11967940B2 patent drawing

AI summary

Techniques for improving Bulk Acoustic Wave (BAW) resonator structures are disclosed, including filters, oscillators and systems that may include such devices. A first layer of piezoelectric material having a piezoelectrically excitable resonance mode may be provided. The first layer of piezoelectric material may have a thickness so that the bulk acoustic wave resonator has a resonant frequency. The first layer of piezoelectric material may include a first pair of sublayers of piezoelectric material, and a first layer of temperature compensating material. A substrate may be provided.