BAW Resonator Integrated Lateral Features and Temperature Compensation

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Solution Overview

Problem

Bulk acoustic wave (BAW) resonators face challenges in achieving high-quality factor Q and temperature-compensated frequency response due to the limitations of existing frame structures and temperature compensating layers, which affect acoustic energy confinement and frequency stability across varying temperatures.

Innovation Solution

Incorporating integrated lateral features and temperature compensating layers within composite electrodes of BAW resonators, such as hybrid composite electrodes with positive temperature coefficients, to create cut-off frequency mismatches and acoustic impedance mismatches, thereby enhancing energy confinement and temperature stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If frames are added along the perimeter of the resonator device to improve acoustic energy confinement and quality factor Q, then acoustic losses at boundaries are mitigated, but device complexity increases due to additional material layers and processing steps

Engineering Contradiction:
Improvequality factor QVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The frame structure is merged with the electrode layers to form a composite electrode, integrating the frame function into the existing electrode structure rather than adding it as a separate component. This reduces device complexity while maintaining the acoustic energy confinement benefits.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The composite electrode structure serves multiple functions: it provides electrical conduction, creates the frame for acoustic energy confinement, and establishes cut-off frequency mismatches. This multi-functionality eliminates the need for separate frame structures, reducing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Stability of the object's composition

If temperature compensating layers are embedded into electrodes to stabilize frequency response across temperature ranges, then frequency stability is improved, but manufacturing complexity increases due to additional processing steps

Engineering Contradiction:
Improvefrequency stabilityVSAvoidease of manufacture
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The temperature compensating layer is merged with the electrode structure to form a composite electrode, integrating temperature compensation functionality into the existing electrode fabrication process rather than requiring separate embedding steps.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The composite electrode combines conductive materials with temperature compensating materials in a single integrated structure, achieving both electrical function and temperature stability while simplifying manufacturing through unified material deposition.

Inventive Principle:
Principle #40Composite materials

3Reliability

If frames are placed above the piezoelectric layer to improve acoustic energy confinement, then quality factor Q increases, but effectiveness is reduced for suppressing modes confined to the bottom part of the stack

Engineering Contradiction:
Improvequality factor QVSAvoidmode suppression effectiveness
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The composite electrode structure segments the frame function across multiple locations within the electrode stack, with frame portions positioned both above and below the piezoelectric layer. This segmentation enables effective suppression of acoustic modes in both the top and bottom regions of the stack.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The frame structure is extended from a single-plane configuration above the piezoelectric layer to a multi-dimensional arrangement that includes vertical distribution within the composite electrode, enabling effective mode suppression in different spatial regions of the resonator.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively improves the quality factor Q and maintains frequency stability across temperature variations, reducing acoustic energy leakage and enhancing the resonator's performance by integrating low-velocity frames and temperature compensating layers within the electrodes.

Implementation Method 1

a temperature compensation feature having positive temperature coefficient for offsetting at least a portion of a negative temperature coefficient of the piezoelectric layer

Methodology Applied
Scientific EffectTemperature coefficient compensation: Thermal Expansion

Implementation Method 2

Acoustic transducers, in particular, convert electrical signals to acoustic signals (sound waves) and convert received acoustic waves to electrical signals via inverse and direct piezoelectric effect

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 3

Acoustic transducers, in particular, convert electrical signals to acoustic signals (sound waves) and convert received acoustic waves to electrical signals via inverse and direct piezoelectric effect

Methodology Applied
Scientific EffectInverse piezoelectric effect: Converse Piezoelectric Effect

Implementation Method 4

an integrated lateral feature configured to create at least one of a cut-off frequency mismatch and an acoustic impedance mismatch

Methodology Applied
Scientific EffectAcoustic impedance mismatch: Reflection

Implementation Method 5

The longitudinal acoustic wave, usually called a piston mode, is electrically excited by a vertical electric field between electrode plates and has a form of laterally uniform motion

Methodology Applied
Scientific EffectLongitudinal acoustic wave generation: Sound

Implementation Method 6

Lateral acoustic waves, usually called lateral modes, are excited at the edges of the piston mode motion and facilitate continuity of appropriate mechanical displacements and stresses between electrically excited and non-excited regions

Methodology Applied
Scientific EffectLateral acoustic wave generation: Sound

Data Source

PatentUS10367472B2Acoustic resonator having integrated lateral feature and temperature compensation feature
Publication Date: 2019.07.30 AVAGO TECHNOLOGIES INTERNATIONAL SALES PTE LTD
  • US10367472B2 patent drawing
  • US10367472B2 patent drawing
  • US10367472B2 patent drawing

AI summary

A bulk acoustic wave (BAW) resonator device includes a bottom electrode on a substrate over one of a cavity and an acoustic mirror, a piezoelectric layer on the bottom electrode, a top electrode on the piezoelectric layer, and a temperature compensation feature having positive temperature coefficient for offsetting at least a portion of a negative temperature coefficient of the piezoelectric layer. At least one of the bottom electrode and the top electrode includes an integrated lateral feature configured to create at least one of a cut-off frequency mismatch and an acoustic impedance mismatch.