Multi-Frequency BAW Resonator for Mixing and Liquid-Phase Sensing

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Solution Overview

Problem

Conventional biochemical sensing devices face limitations in consistent analyte distribution and low binding rates due to laminar flow in microfluidic channels, which slows down the measurement process, especially for large analyte molecules.

Innovation Solution

A bulk acoustic wave (BAW) resonator system with a piezoelectric material having a c-axis orientation predominantly non-parallel to the substrate face, featuring a top side electrode with recesses to induce rotary mixing, and a driving circuit that alternates between dominant shear and longitudinal responses to enhance analyte binding and detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If laminar flow is used in microfluidic channels, then device complexity is reduced, but analyte distribution consistency deteriorates and binding rates decrease

Engineering Contradiction:
Improvedevice complexityVSAvoidbinding rates
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent applies acoustic vibration through a BAW resonator to induce mixing in the fluid. The resonator generates mechanical vibrations that create standing waves in the fluid, producing regions of high and low velocity that enhance analyte distribution and binding rates without requiring complex mechanical pumping or mixing mechanisms.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent replaces traditional mechanical mixing systems (such as magnetic stirrers or peristaltic pumps) with an acoustic field-based mixing approach. The BAW resonator uses acoustic energy to induce fluid motion and mixing, eliminating the need for complex mechanical components while improving mixing efficiency.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Device complexity

If laminar flow is used in microfluidic channels, then device complexity is reduced, but measurement time increases

Engineering Contradiction:
Improvedevice complexityVSAvoidmeasurement time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The acoustic vibration from the BAW resonator creates rapid mixing cycles that significantly reduce the time required for analyte distribution and binding. The vibrational energy accelerates the mixing process from minutes to seconds, thereby reducing overall measurement time while keeping the device structure simple.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent employs periodic acoustic excitation at resonant frequencies to create cyclic mixing patterns. This periodic action enhances mass transport and binding kinetics by repeatedly cycling fluid elements through high-shear regions, accelerating the measurement process without requiring complex temporal control mechanisms.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If dominant shear response is used for detection, then sensitivity is improved, but mixing capability is reduced

Engineering Contradiction:
ImprovesensitivityVSAvoidmixing capability
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent dynamically switches the BAW resonator between two operational modes: dominant shear mode for sensitive detection and dominant longitudinal mode for effective mixing. This dynamic reconfiguration allows the system to optimize performance for each specific function, achieving both high sensitivity and strong mixing capability through temporal separation of functions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses periodic switching between shear-dominated and longitudinal-dominated acoustic modes. During detection phases, the resonator operates in shear mode for high sensitivity, while during mixing phases, it switches to longitudinal mode for enhanced mixing, creating a rhythmic alternation that achieves both objectives.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The BAW resonator system increases analyte binding rates by promoting mixing and reduces measurement time through efficient fluid mixing and detection of bound analytes, improving the sensitivity and speed of biochemical sensing.

Implementation Method 1

a piezoelectric material comprising a c-axis having an orientation distribution that is predominantly non-parallel to normal of a face of a substrate

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

an acoustic wave may embody a bulk acoustic wave (BAW) propagating through the interior (or 'bulk') of a piezoelectric material

Methodology Applied
Scientific EffectBulk acoustic wave propagation: Acoustics

Implementation Method 3

Driving of the BAW resonator structure at a frequency configured to cause the piezoelectric material to exhibit a dominant longitudinal response tends to promote mixing of analyte in the fluid

Methodology Applied
Scientific EffectAcoustic-induced fluid mixing: Acoustic Radiation Pressure

Implementation Method 4

a selective biochemical reaction between a specific binding material (e.g., an antibody, a receptor, a ligand, etc.) and a target species

Methodology Applied
Scientific EffectBiochemical binding: Adsorption

Implementation Method 5

Changes in velocity can be monitored by measuring the frequency, magnitude, and/or phase characteristics of the acoustic wave device and can be correlated to a physical quantity being measured

Methodology Applied
Scientific EffectAcoustic wave transduction: Acoustics

Data Source

PatentUS10393704B2Multi-frequency BAW mixing and sensing system and method
Publication Date: 2019.08.27 ZOMEDICA BIOTECHNOLOGIES LLC
  • US10393704B2 patent drawing
  • US10393704B2 patent drawing
  • US10393704B2 patent drawing

AI summary

A sensing system utilizes a channel, a BAW resonator structure including piezoelectric material with a c-axis having an inclined orientation, at least one functionalization material arranged over an active region of the BAW resonator structure, and a driving circuit configured to apply AC signals at different frequencies to cause the piezoelectric material to selectively exhibit a dominant shear response or a dominant longitudinal response. Driving the piezoelectric material in longitudinal mode induces localized fluid mixing proximate to the active region, whereas driving in shear mode permits detection of analyte bound to the at least one functionalization material in a liquid environment. Recesses may be defined in a surface of a top side electrode to enhance longitudinal mode mixing.