Stair-Step BAW Resonator Frames for Spurious Mode Suppression

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Solution Overview

Problem

Conventional bulk acoustic wave (BAW) resonators face challenges in maintaining resonant frequency stability and quality factor (Qp) due to energy leakage and spurious modes, particularly in thickness mode piezoelectric resonators, which affect their performance in high-frequency applications.

Innovation Solution

The implementation of stair step frame structures within BAW resonators, which are easier to fabricate and designed to confine energy, reducing edge effects and spurious modes by depositing materials above the piezoelectric layer and overlapping conductive layers to create Bragg reflectors, thereby enhancing the quality factor (Qp).

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional BAW resonator designs are used, then the device structure is simple, but energy leakage and spurious modes occur leading to reduced quality factor

Engineering Contradiction:
Improveenergy leakageVSAvoiddevice structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The resonator structure is segmented into multiple functional layers including piezoelectric layers, conductive layers, dielectric layers, and acoustic reflectors arranged in a stacked configuration. This segmentation allows each layer to perform specific functions for energy confinement and resonance control, reducing energy leakage while maintaining manageable structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The resonator employs a nested structure where inner components are surrounded by outer components with specific acoustic impedance characteristics. The piezoelectric layers are nested between conductive layers, which are in turn nested within dielectric layers and acoustic reflectors, creating concentric zones of energy confinement that reduce spurious modes and improve quality factor

Inventive Principle:
Principle #7Nested doll (Nesting)

2Speed

If thickness mode piezoelectric resonators are used for high-frequency applications, then the operating frequency range is improved, but resonant frequency stability deteriorates due to edge effects

Engineering Contradiction:
Improveoperating frequencyVSAvoidresonant frequency stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The resonator structure implements local quality variations through different material layers positioned at specific locations. Acoustic reflectors with high acoustic impedance are placed at the edges and interfaces to locally confine energy, while the central region maintains the thickness mode resonance characteristics. This local differentiation suppresses edge effects and spurious modes while preserving high-frequency operation

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Dielectric layers and acoustic reflectors serve as intermediary structures between the piezoelectric layers and the surrounding environment. These intermediary layers mediate the acoustic energy transmission, preventing direct energy leakage at edges and interfaces, thereby stabilizing the resonant frequency while enabling high-frequency operation

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The stair step frame structure effectively reduces spurious modes and improves energy confinement, leading to a higher quality factor (Qp) and cleaner frequency response, enhancing the performance of BAW resonators in high-frequency applications.

Implementation Method 1

Bulk acoustic wave (BAW) resonators are electromechanical devices in which standing acoustic waves are generated by an electrical signal in the bulk of a piezoelectric material

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

depositing materials above the piezoelectric layer and overlapping conductive layers to create Bragg reflectors

Methodology Applied
Scientific EffectBragg diffraction: Bragg Diffraction

Data Source

PatentUS20230115689A1Stair step frame structures in piezoelectric resonators
Publication Date: 2023.04.13 TEXAS INSTRUMENTS INC
  • US20230115689A1 patent drawing
  • US20230115689A1 patent drawing
  • US20230115689A1 patent drawing

AI summary

A piezoelectric resonator includes a first conductive layer, and a piezoelectric layer affixed to a first side of the first conductive layer. The piezoelectric resonator also includes a stair step frame structure affixed to a first side of the piezoelectric layer, and a second conductive layer, affixed to the first side of the piezoelectric layer and covering the stair step frame structure.