Physical System Control via Bayesian Optimization Transfer Learning

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Solution Overview

Problem

The complexity of the relationship between control configuration and output parameters in physical systems, such as manufacturing or robot motion, makes it costly and inefficient to optimize control parameters, especially when gradient information is not available and evaluations are noisy.

Innovation Solution

A method using Bayesian optimization with a neural network as a surrogate model to transfer knowledge from similar tasks, allowing efficient optimization by learning a shared feature space and updating the probability distribution of task input parameters based on evaluations, thereby reducing the number of iterations needed to find an optimal control configuration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If Bayesian optimization is used to optimize control parameters for a new task, then the optimal control configuration can be found without gradient information and with noisy evaluations, but the number of iterations required is large and computational cost is high

Engineering Contradiction:
Improveoptimization accuracyVSAvoidnumber of iterations
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary optimization for multiple similar tasks before the target task, storing the learned control configurations and performance data. This pre-computed knowledge is then transferred to the target task to reduce the number of iterations needed, directly addressing the contradiction by performing useful work in advance that accelerates future optimization processes.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates surrogate models that copy the underlying patterns and relationships learned from similar tasks. By replicating the knowledge structure and performance characteristics from source tasks, the system can predict outcomes for the target task without requiring extensive new evaluations, thereby reducing iteration count while maintaining optimization accuracy.

Inventive Principle:
Principle #26Copying

2Measurement precision

If traditional optimization methods are used without knowledge transfer, then each task must be optimized independently from scratch, but this results in redundant computational effort and high costs

Engineering Contradiction:
Improveevaluation accuracyVSAvoidcomputational cost
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The system merges the optimization processes across multiple tasks by identifying and combining common patterns, relationships, and underlying structures. By consolidating knowledge from similar tasks into a unified representation, the system avoids redundant computational effort while maintaining the precision needed for accurate evaluations in the target task.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system develops universal surrogate models that can serve multiple tasks simultaneously. These models are designed to be task-agnostic and can be applied across different but related optimization problems, allowing the system to leverage learned knowledge across multiple functions and reducing overall computational cost while maintaining evaluation accuracy.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If no prior knowledge is utilized, then the optimization process is simple and straightforward, but it requires many more function evaluations and is less efficient

Engineering Contradiction:
Improveimplementation simplicityVSAvoidoptimization efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The system introduces surrogate models as intermediary representations that capture the essential relationships between control configurations and outcomes. These intermediaries simplify the complex optimization landscape by providing smoothed, differentiable approximations that can be efficiently optimized, thereby improving productivity without significantly complicating the implementation through the use of standard machine learning techniques.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12194631B2Device and method for controlling a physical system
Publication Date: 2025.01.14 ROBERT BOSCH GMBH
  • US12194631B2 patent drawing
  • US12194631B2 patent drawing
  • US12194631B2 patent drawing

AI summary

A method for controlling a physical system. The method includes training a neural network to output, for a plurality of tasks, a result of the task carried out, in each case in response to the input of a control configuration of the physical system and the input of a value of a task input parameter; ascertaining a control configuration for a further task with the aid of Bayesian optimization, the neural network, parameterized by the task input parameter, being used as a model for the relationship between control configuration and result; and controlling the physical system according to the control configuration to carry out the further task.