Bayonet Cable Fixing Sleeve with Spring Locking Hooks

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing cable fixation devices for cable outlets often fail to securely prevent cable twisting and pulling, and screw connections can compromise tightness against dust and water due to potential tilting of screw partners.

Innovation Solution

A cable fixation system comprising a clamping sleeve, a spring element, and a locking ring, with a helical strain relief element and disc-shaped sealing element, where the locking ring engages with the spring element's hooks to secure the clamping sleeve to the cable outlet socket, providing both strain relief and sealing against media.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If screw connections are used for cable fixation, then the cable can be secured to the cable outlet socket, but the screw partners can tilt with each other, jeopardizing the tightness against media such as dust and water

Engineering Contradiction:
Improvetightness against mediaVSAvoidconnection stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention extracts the screw connection from the cable fixation system and replaces it with a bayonet coupling mechanism. The clamping sleeve is directly coupled to the cable outlet socket via a bayonet connection, eliminating the intermediate screw partners that could tilt and compromise sealing. This direct coupling ensures both mechanical stability and maintained tightness against media.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using threaded screw connections that rely on rotational tightening, the invention inverts the approach by using a bayonet coupling with quarter-turn engagement. The clamping sleeve features a bayonet connection with a locking lever that engages with the cable outlet socket, providing secure fixation through a different mechanical principle that avoids the tilting issue of screw partners.

Inventive Principle:
Principle #13The other way round (Inversion)

2Strength

If clamping tongues are pressed together to secure the cable, then the cable can be clamped, but the pressure exerted on the cable via the seal may not reach the required height to secure the cable against rotation and tension

Engineering Contradiction:
Improvecable securing forceVSAvoidclamping mechanism complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The invention incorporates a spring element that is pre-loaded to automatically apply the necessary clamping force to the cable and seal. When the bayonet coupling is engaged, the spring element is compressed and exerts continuous radial pressure on the cable through the seal, ensuring the required securing force is achieved without complex adjustment mechanisms. The spring's preliminary stored energy provides the needed pressure immediately upon assembly.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The clamping mechanism uses a dynamic spring element instead of rigid clamping tongues. The spring can dynamically adjust its force application based on the cable's position and tension, maintaining optimal clamping pressure. The spring's elastic deformation allows it to compensate for variations in cable diameter and tension, ensuring consistent securing force without requiring complex mechanical adjustments.

Inventive Principle:
Principle #15Dynamics

3Reliability

If a cable gland with locking arms is used, then the cable holder can be secured, but special tools are required for installation

Engineering Contradiction:
Improvecable holder securityVSAvoidinstallation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The bayonet coupling mechanism is designed to be self-securing through a simple locking lever that engages with the cable outlet socket without requiring special tools. The locking lever can be manually operated to engage or disengage the bayonet connection, allowing the cable holder to be securely installed or removed by hand. This self-service design eliminates the need for specialized installation tools while maintaining reliable security.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents cable rotation and tension while ensuring a tight seal against dust and water, eliminating the need for special tools and maintaining connection integrity.

Implementation Method 1

a spring element (10), in particular in the form of a compression spring, which applies a force on locking hooks (15)

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP2649689B1Apparatus for fixing a cable to a cable outlet stub
Publication Date: 2015.03.04 HARTING ELECTRIC GMBH & CO KG
  • EP2649689B1 patent drawingFigure 1a~1c
  • EP2649689B1 patent drawingFigure 2
  • EP2649689B1 patent drawingFigure 3

AI summary

The invention relates to an apparatus for fixing a cable to a cable outlet stub (30), comprising a clamping sleeve (2), a spring element (10) and a locking ring (20), wherein the spring element (10) comprises at least one locking hook (15) which can be inserted into a peripheral groove (31) in the cable outlet stub (30) as a result of a movement of the locking ring (20) relative to the clamping sleeve (2), and wherein the locking hooks (15) of the spring element (10), as the locking ring (20) rotates into an end position of a first direction (locking direction), are fully inserted into the peripheral groove in the cable outlet stub (30), so that the clamping sleeve (2) is captively held on the cable outlet stub (30).