BCC Lattice Tool Bar With Magnetic Damping for Cutting Vibration
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Solution Overview
Problem
Existing vibration damping cutting tool bars retain vibration energy, leading to tool wear and chipping due to continuous vibration energy retention in the tool body, which conventional structures struggle to dissipate effectively.
Innovation Solution
A lightweight cutting tool bar with a body-centered cubic (BCC) lattice structure, incorporating a closed magnetic pole device and pendulum damper, transfers and dissipates vibration energy through magnetic repulsion and pendulum motion, reducing energy retention in the tool body.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Weight of moving object
If a conventional solid tool body structure is used, then the tool has sufficient strength and stiffness, but the tool weight is high and vibration energy dissipates slowly
Solution Approach 1:
The patent applies porous lattice structure materials to the cutting tool bar body, replacing conventional solid structures. The lattice structure contains interconnected struts forming a porous framework that provides both weight reduction and vibration damping capabilities. The porous structure allows vibration energy to be dissipated through multiple pathways including material hysteresis and structural deformation, achieving efficient energy loss while maintaining mechanical strength.
Solution Approach 2:
The patent employs composite material construction by combining the porous lattice structure with damping materials or coatings. The composite design integrates the structural support function of the lattice framework with the vibration damping properties of the damping materials, creating a multi-functional tool bar that simultaneously achieves weight reduction, strength maintenance, and enhanced vibration energy dissipation.
2Area of stationary object
If the tool bar length is increased to reach workpiece areas, then the coverage area increases, but cutting vibration and tool wear increase
Solution Approach 1:
The porous lattice structure in the extended tool bar regions provides vibration damping that reduces cutting vibrations even at increased distances from the tool holder. The distributed porous structure along the tool bar length creates multiple vibration absorption zones, allowing the tool to maintain stability and reduce wear despite the increased overhang length required for coverage.
Solution Approach 2:
The patent converts the potential harm of increased tool bar length (which typically amplifies vibration) into a benefit by incorporating vibration damping features throughout the extended regions. The lattice structure and damping materials transform the long tool bar from a vibration amplifier into a vibration-damping beam, where the extended length provides coverage area while the specialized structure converts the additional mass into a vibration absorption advantage.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The BCC lattice structure reduces tool weight by 61.7% while effectively dissipating vibration energy, minimizing wear and chipping, and enhancing machining stability by continuously consuming and transferring residual vibration energy.
Implementation Method 1
the magnetic pole patch is set relative to a side with a same polarity of each magnetic pole piece, so that a magnetic force of each magnetic pole piece and the magnetic force of the corresponding magnetic pole patch are repelled
Implementation Method 2
the damping scatter is used to suppress the elastic wave in the forbidden band range, so that the vibration energy is converted into heat energy dissipation
Data Source
AI summary
A lightweight vibration damping cutting tool bar includes a tool body, on which a plurality of cavities are opened along the length direction, and the cutting tool body between adjacent cavities have a BCC lattice structure, the closed magnetic pole device includes a plurality of magnetic pole pieces located at the bottom and side walls of the cavity respectively; the pendulum damper is placed inside the closed magnetic pole device composed of a plurality of magnetic pole pieces, the outer surface of the pendulum damper is provided with a magnetic pole patch corresponding to each magnetic pole piece one by one, the magnetic pole patch is set relative to the side with the same polarity of each magnetic pole piece, so that the magnetic force of each magnetic pole piece and the magnetic force of the corresponding magnetic pole patch are repelled.


