Bi-directional Fixating Transvertebral Screws for Spinal Fusion

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Solution Overview

Problem

Current spinal fusion techniques, particularly those using pedicle screw fixation and anterior vertical plating, are associated with complications such as pseudoarthroses, neural and vascular injuries, excessive blood loss, prolonged recovery, and increased risk of adjacent segment disease, due to their rigidity and invasive nature.

Innovation Solution

The use of bi-directional fixating transvertebral (BDFT) screws, which can be strategically inserted to link vertebral bodies across the intervertebral space, providing strong segmental fusion while preserving posterior joint mobility, combined with novel zero-profile mini-plates and calibrated facet stapling to enhance stability and flexibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If pedicle screw fixation and anterior vertical plating are used to achieve strong spinal fusion, then fusion strength and stability are improved, but the risk of neural and vascular injuries, excessive blood loss, and prolonged recovery increases

Engineering Contradiction:
Improvefusion strengthVSAvoidneural and vascular injuries
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The invention divides the fixation system into multiple components: BDFT screws for vertebral body anchoring, zero-profile miniplates for lateral stabilization, and facet stapling devices for posterior joint fixation. This segmentation allows each component to perform its specific function with minimized invasive impact on neural and vascular structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of using traditional anterior vertical plating that requires extensive dissection and carries high risk of vascular injury, the invention inverts the approach by using BDFT screws inserted through safer trajectories combined with zero-profile miniplates that provide equivalent or superior stabilization without the harmful side effects.

Inventive Principle:
Principle #13The other way round (Inversion)

2Stability of the object's composition

If traditional anterior vertical plating is used for cervical fusion, then anterior column stability is improved, but esophageal compression and vascular injuries occur

Engineering Contradiction:
Improveanterior column stabilityVSAvoidesophageal compression
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The invention replaces traditional anterior vertical plating with BDFT screws and zero-profile miniplates, inverting the conventional approach to achieve anterior column stability without the need for large anterior plates that compress the esophagus and risk vascular injury.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The zero-profile miniplates are designed to be locally adapted to the vertebral anatomy, providing stabilization only where needed without creating global anterior compression that would affect the esophagus. The plates conform to the lateral vertebral surfaces without protruding into the anterior spinal space.

Inventive Principle:
Principle #3Local quality

3Reliability

If rigid fixation systems are used to prevent pseudoarthroses, then fusion reliability is improved, but adjacent segment disease and need for re-operations increase

Engineering Contradiction:
Improvefusion reliabilityVSAvoidadjacent segment disease
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The BDFT screw system incorporates dynamic elements that allow controlled micromotion at the fusion interface while maintaining overall stability. The facet stapling device provides calibrated motion restriction rather than complete rigid fixation, allowing physiological movement that prevents stress concentration at adjacent segments.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the fixation parameters from rigid, high-stiffness constructs to a more compliant system with controlled flexibility. The facet stapling device allows calibrated degrees of motion, and the BDFT screws provide stable but not overly rigid anchoring, creating a balance that protects adjacent segments while ensuring fusion reliability.

Inventive Principle:
Principle #35Parameter changes

4Ease of operation

If extensive muscle retraction is performed to access vertebral structures, then surgical exposure is improved, but blood loss and recovery time increase

Engineering Contradiction:
Improvesurgical exposureVSAvoidblood loss
Core Design Contradiction:
Ease of operationVSLoss of substance

Solution Approach 1:

The invention extracts the need for extensive muscle retraction by using percutaneous or minimally invasive approaches to insert BDFT screws and apply zero-profile miniplates. The surgical exposure is minimized to only what is necessary for safe screw insertion, eliminating the need for large muscle dissections required by traditional plating systems.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS9924940B2Bi-directional fixating transvertebral body screws, zero-profile horizontal intervertebral miniplates, expansile intervertebral body fusion devices, and posterior motion-calibrating interarticulating joint stapling device for spinal fusion
Publication Date: 2018.03.27 MOSKOWITZ FAMILY LLC
  • US9924940B2 patent drawing
  • US9924940B2 patent drawing
  • US9924940B2 patent drawing

AI summary

An apparatus and method for joining members together using a self-drilling screw apparatus or stapling apparatus are disclosed. The screw apparatus includes a shell and first and second first screw members having tapered ends and threaded bodies that are disposed within the shell. A drive mechanism rotatably drives the first and second screw members from the shell in opposite directions and causes the screw members to embed themselves in the members to be joined. The screw apparatus can be used to join members such as bones, portions of the spinal column, vertebral bodies, wood, building materials, metals, masonry, or plastics. The stapling apparatus includes first and second lever arms rotatably joined together at a fulcrum, and the lever arms rotate in opposite directions. First and second cartridges are disposed at the ends of the lever arms. Each cartridge is capable of holding a staple including a bracket, a nail member and an alignment slot. When the ends of the lever arms are rotated towards each other the staples from the cartridges are interlocked. The staples can be also be used to join members such as bones, portions of the spinal column, or vertebral bodies.