Beacon-Based Equipment Attachment Detection for Shared Work Machines

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Solution Overview

Problem

Monitoring the life cycle of equipment attachable to work machines is challenging due to the equipment being used with multiple machines, and machine hours do not accurately reflect equipment usage.

Innovation Solution

An apparatus and method that receive information on the operational context of a work machine, detect beacon signals from attachable equipment, determine the proximity status of the equipment, and establish criteria based on the operational context to confirm if the equipment is attached to the work machine.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If machine hours are used to monitor equipment usage, then monitoring is simple, but accuracy of equipment usage tracking deteriorates

Engineering Contradiction:
Improvemonitoring simplicityVSAvoidequipment usage tracking accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces beacon signals as an intermediary mechanism between the equipment and the monitoring system. Beacons are attached to equipment and transmit identification signals that the work machine's monitoring system detects, enabling accurate tracking of equipment usage without relying on machine hour measurements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/time-based monitoring system (machine hours) with an electronic signal-based system (beacon detection). This substitution allows for more precise tracking of actual equipment attachment and usage events rather than relying on cumulative machine operation time.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If equipment is shared across multiple work machines, then equipment versatility increases, but monitoring reliability deteriorates

Engineering Contradiction:
Improveequipment shareabilityVSAvoidmonitoring accuracy
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The beacon acts as a unique intermediary identifier attached to each equipment piece. When equipment is attached to any work machine, the beacon transmits its identification signal, allowing the system to reliably track which equipment is attached to which machine, regardless of how many machines the equipment serves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system changes the monitoring parameter from machine-based metrics (machine hours) to equipment-based metrics (beacon signal detection). This parameter change enables reliable tracking of equipment-specific usage patterns even when equipment moves between multiple machines.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If beacon signal detection is used to determine proximity, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveproximity detection accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts the identification and proximity detection function into a separate, simple beacon component attached to the equipment. This separates the complexity of the monitoring system from the equipment itself, allowing precise proximity detection through simple beacon signal transmission and reception.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The beacon serves multiple functions: it provides unique equipment identification, indicates proximity to the work machine, and enables usage tracking. This multi-functionality reduces the need for multiple separate systems, thereby managing complexity while maintaining measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250028291A1Proximity status of equipment
Publication Date: 2025.01.23 SANDVIK MINING & CONSTRUCTION AUSTRALIA (PRODUCTION SUPPLY) PTY LTD
  • US20250028291A1 patent drawing
  • US20250028291A1 patent drawing
  • US20250028291A1 patent drawing

AI summary

An apparatus, method and computer program product are arranged for receiving information on an operational context of a work machine, detecting at least one beacon signal provided by a beacon associated with equipment attachable to the work machine, the at least one beacon signal including a radio signal broadcasted by the beacon, determining, based on the at least one beacon signal, a proximity status of the equipment, the proximity status relating to a proximity of the equipment to the work machine, determining, based on the operational context of the work machine, at least one criterion for the proximity status of the equipment, and determining, in response to determining that the at least one criterion for the proximity status of the equipment is fulfilled, that the equipment is attached to the work machine.