Beam Anchor With Yaw Restoring Mechanism For I-Beam Fall Protection

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Solution Overview

Problem

Existing beam anchors for I-beams face challenges in maintaining central coupler positioning and preventing twisting, leading to binding issues when used on flanged beams, which complicates mobility and requires complex, costly devices.

Innovation Solution

A beam anchor design featuring adjustable capturing members with spring-biased mechanisms to maintain central coupler positioning and yaw restoring mechanisms with outriggers to counteract twisting, ensuring even load distribution and preventing binding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the coupler is fixedly attached to the cross-bar in a central location, then the coupler position is determined, but the load distribution becomes uneven when capturing members are adjusted

Engineering Contradiction:
Improvecoupler positioningVSAvoidload distribution
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The coupler is made movable along the cross-bar rather than fixed, allowing it to dynamically adjust its position. A spring mechanism provides a centering force that automatically positions the coupler centrally relative to the capturing members, ensuring even load distribution regardless of the capturing members' positions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the coupler is allowed to slide freely along the cross-bar, then the coupler can assume the ideal central location, but the coupler can slide out of position

Engineering Contradiction:
Improvecoupler positioningVSAvoidcoupler stability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

A spring mechanism applies a preliminary centering force to the coupler, preventing it from sliding out of position. The spring continuously exerts a restoring force that pushes the coupler back toward the central location, counteracting any displacing forces before they can cause significant mispositioning.

Inventive Principle:
Principle #9Preliminary anti-action

3Ease of operation

If there is a gap between capturing members and flange edges to allow mobility, then the beam anchor can move smoothly, but the beam anchor becomes susceptible to twisting

Engineering Contradiction:
ImprovemobilityVSAvoidtwisting resistance
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

Outrigger members are positioned asymmetrically relative to the capturing members, extending beyond the capturing members in the direction of travel. This asymmetric configuration creates a geometric constraint that prevents twisting while preserving the gap needed for smooth mobility along the flange.

Inventive Principle:
Principle #4Asymmetry

4Reliability

If both capturing members are made adjustable to maintain central positioning, then load distribution is improved, but the device becomes more complex and costly

Engineering Contradiction:
Improveload distributionVSAvoidadjustment mechanism
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The adjustment capability is segmented and applied only where needed - specifically to one capturing member rather than both. The coupler's movability along the cross-bar compensates for the single adjustable capturing member, achieving even load distribution without requiring complex dual-adjustment mechanisms.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides stable and centralized attachment to I-beams, preventing twisting and binding, thus ensuring smooth mobility and meeting safety standards for fall protection, such as withstanding 5000 pounds of force.

Implementation Method 1

one or more springs are provided that maintain a relatively centered position of the attachment member between the beam capturing members

Methodology Applied
Scientific EffectSpring mechanism: Spring

Implementation Method 2

The yaw restoring mechanisms are adapted to contact portions of the corresponding side edge surfaces of the flange to apply the restoring torque

Methodology Applied
Scientific EffectSpring-biased restoring torque: Spring

Data Source

PatentUS8312966B1Beam anchor
Publication Date: 2012.11.20 WERNER CO
  • US8312966B1 patent drawing
  • US8312966B1 patent drawing
  • US8312966B1 patent drawing

AI summary

A beam anchor. The beam anchor is generally used for attaching to a flanged beam that has been made a part of a structure, to provide fall protection for a worker working on the structure. The beam anchor includes a main cross-member with a beam capturing member at each end. One or both of the capturing members have associated therewith respective yaw restoring mechanisms providing a combined restoring torque for urging the cross-member in counteraction to twisting thereof by a yaw angle in a yaw plane that is substantially parallel to the surface portions. Preferably, a lanyard attachment member is slidably disposed on the cross-member and spring-biased into a relatively centered position between the capturing members.