Beam Clamp Latch Visual Indicator Single-Worker Installation

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Solution Overview

Problem

Existing barrier systems for construction sites with I-beams are difficult for single workers to safely and easily install, often requiring multiple personnel and can compromise safety if not properly secured, as they may not provide a clear indication of secure attachment.

Innovation Solution

A beam clamp with a clamping member and latch system that allows secure attachment to an I-beam flange, featuring a visual indicator to confirm proper positioning and a design enabling single-worker installation, adaptable to various beam sizes with enhanced securing force through a biasing mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a barrier system is designed to be easily installed and removed by a single worker, then ease of operation is improved, but reliability of secure attachment may worsen

Engineering Contradiction:
Improveease of installationVSAvoidsecure attachment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The beam clamp incorporates a visual indicator that provides immediate feedback to the worker about the engagement status of the latch mechanism. When the clamp is properly secured to the beam, the visual indicator displays a clear signal (such as a colored flag or indicator position) that confirms secure attachment, eliminating uncertainty about installation quality and ensuring reliability while maintaining ease of operation.

Inventive Principle:
Principle #23Feedback

2Reliability

If a barrier system requires drilling holes into the beam for secure mounting, then reliability of attachment is improved, but ease of operation and speed of installation worsen

Engineering Contradiction:
Improvesecure mountingVSAvoidinstallation speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The beam clamp replaces the drilling and bolting mechanical system with a clamping and latching mechanical system. The clamp uses friction and mechanical interlocking through the latch mechanism to secure the barrier to the beam without requiring holes, drilling equipment, or permanent modifications to the beam structure, thereby dramatically increasing installation speed while maintaining secure mounting.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If a barrier system is designed as a single-use product, then ease of manufacture is improved, but loss of substance and environmental impact worsen

Engineering Contradiction:
Improveproduct simplicityVSAvoidmaterial waste
Core Design Contradiction:
Ease of manufactureVSLoss of substance

Solution Approach 1:

The beam clamp is designed as a reusable component that can be easily removed from one beam and reinstalled on another beam. The latch mechanism allows for quick release and recovery of the clamp, enabling it to be transported and reused at different construction locations. This eliminates the need to discard the clamp after single use, reducing material waste and environmental impact while maintaining manufacturing simplicity.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS8240632B2Beam clamp
Publication Date: 2012.08.14 MELIC JONATHAN J
  • US8240632B2 patent drawing
  • US8240632B2 patent drawing
  • US8240632B2 patent drawing

AI summary

A beam clamp releasably securable to a flange of a beam. The beam clamp comprises a clamping member connected to a base. The clamping member includes a latch. The latch has an engaged and a disengaged position. When in its engaged position the latch securing the clamping member to the flange and thereby securing the base to the beam. When it is in its disengaged position the latch permitting the base to be removed or withdrawn from the beam.