Beam Image Detector Switch Matrix for Flexible Pixel Grouping

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Solution Overview

Problem

Conventional detector arrays face challenges in achieving high pixel count and flexibility due to complex switch matrix designs, which are difficult to manufacture and scale up, leading to noise and reduced image fidelity in charged particle detection.

Innovation Solution

A detector system with a substrate having sensing elements and a switching element that connects pairs of sensing elements, allowing for arbitrary grouping and reconfiguration, using a switch matrix composed of standard device processes to simplify manufacturing and reduce manufacturing difficulties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional switch matrix design is used to achieve high pixel count and flexibility in detector arrays, then the flexibility for sensing element reconfiguration is improved, but the device complexity and manufacturing difficulty increase significantly

Engineering Contradiction:
Improveflexibility for sensing element reconfigurationVSAvoidswitch matrix complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The detector array is divided into multiple blocks, each with its own local readout circuitry. This segmentation allows each block to be independently configured and read out, reducing the complexity of the overall switch matrix while maintaining flexibility for sensing element reconfiguration across the entire array.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a block-based hierarchical architecture that adds a spatial dimension to the readout structure. Instead of a flat complex switch matrix, the system organizes sensing elements into hierarchical blocks with local and global routing layers, effectively distributing the switching complexity across multiple organizational levels.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If a complicated switch matrix design is used to allow arbitrary grouping of sensing elements, then the adaptability for different detection configurations is improved, but the ease of manufacture deteriorates

Engineering Contradiction:
Improvegrouping flexibility for sensing elementsVSAvoidmanufacturing ease
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The detector is segmented into multiple identical or similar blocks, each containing sensing elements and local readout circuitry. This modular segmentation enables standardized manufacturing processes for each block, significantly easing fabrication while allowing arbitrary grouping of sensing elements across blocks through configurable inter-block connections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each block in the detector array is designed with universal functionality, containing complete readout circuitry and configurable switching elements that can operate independently or in combination with other blocks. This universality allows the same manufacturing process to produce identical functional units that can be assembled in various configurations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If more sensing elements are packed into the detector array to increase pixel count, then the detection precision and image quality are improved, but the device complexity and noise levels increase

Engineering Contradiction:
Improvedetection precisionVSAvoiddetector array complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The high pixel count detector array is segmented into multiple blocks with local readout circuitry, allowing each block to be optimized independently. This segmentation manages device complexity by distributing the burden of high channel count across multiple manageable units while maintaining overall detection precision through coordinated operation of all blocks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Local readout circuitry and intermediate buffering stages are introduced between the sensing elements and the final output, acting as intermediaries that manage the complexity of high pixel count arrays. These intermediary components enable precise signal conditioning and noise management for each local group of sensing elements before aggregation.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Area of stationary object

If beam spots from adjacent electron beams overlap on the detector surface, then the coverage area is improved, but crosstalk and noise in the output signals increase

Engineering Contradiction:
Improvedetector coverage areaVSAvoidcrosstalk and noise
Core Design Contradiction:
Area of stationary objectVSObject-generated harmful factors

Solution Approach 1:

The detector surface is segmented into multiple blocks with dedicated local readout circuitry for each block. This segmentation allows independent signal processing for adjacent beam spots, enabling better isolation of crosstalk through local processing while maintaining full detector coverage area through coordinated operation of all blocks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs feedback mechanisms in the local readout circuitry to detect and compensate for crosstalk between adjacent beam spots. By monitoring signals from neighboring sensing elements and applying corrective feedback, the system maintains high coverage area while actively reducing noise and crosstalk in the output signals.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high pixel count, flexibility, and reduced noise, enabling accurate image reconstruction and noise compensation, while simplifying the manufacturing process and reducing manufacturing costs.

Implementation Method 1

The first element is configured to generate a first signal in response to the first element detecting first charged particles that indicate a beam, and the second element is configured to generate a second signal in response to the second element detecting second charged particles that indicate the beam

Methodology Applied
Scientific EffectCharged particle detection: Photoelectric Effect

Data Source

PatentUS11862427B2Switch matrix design for beam image system
Publication Date: 2024.01.02 ASML NETHERLANDS BV
  • US11862427B2 patent drawing
  • US11862427B2 patent drawing
  • US11862427B2 patent drawing

AI summary

Systems and methods for implementing a detector array are disclosed. According to certain embodiments, a substrate comprises a plurality of sensing elements including a first element and a second element. The detector comprises a switching element configured to connect the first element and the second element. The switching region may be controlled based on signals generated in response to the sensing elements receiving electrons with a predetermined amount of energy.