Beam Framing System for Automated Luminaire

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Solution Overview

Problem

Existing automated luminaires lack a simplified mechanism for providing soft edged framing or masking, which is necessary for soft edged or wash light systems commonly used in entertainment applications, as current systems are complex and expensive to manufacture.

Innovation Solution

A beam framing system that includes adjustable framing shutters with motorized control, allowing for independent movement and rotation of blades to achieve soft edged occlusion, integrated with a diffusion filter for homogenization and increased output angle range, and a Fresnel lens with enhanced facets for adjustable beam focus and zoom.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional framing shutter systems with multiple motorized blades are used, then beam masking and shaping capability is improved, but device complexity and manufacturing cost increase substantially

Engineering Contradiction:
Improvebeam masking capabilityVSAvoidmechanical complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts the complex multi-motor blade system and replaces it with a single rotating framing shutter assembly. This removes unnecessary complexity while retaining the essential beam masking function through a simplified mechanical structure that rotates to achieve framing effects.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges multiple independent blade control systems into a single integrated framing shutter assembly that rotates as one unit. This combines the functionality of multiple motorized blades into a single mechanism, reducing device complexity while maintaining beam shaping capability.

Inventive Principle:
Principle #5Merging (Combining)

2Adaptability or versatility

If multiple motorized blades with individual angular control are implemented, then beam shaping versatility is improved, but weight and cost increase substantially

Engineering Contradiction:
Improvebeam shaping capabilityVSAvoidluminaire weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent combines multiple independent blade mechanisms into a single rotating framing shutter assembly. This consolidation dramatically reduces the moving weight while maintaining the ability to shape and frame the beam through rotational positioning of the integrated structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single rotating framing shutter assembly performs multiple functions that would traditionally require separate motorized blades. By making this single component multi-functional, the patent reduces overall weight while maintaining comprehensive beam shaping capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If complex mechanisms with multiple selectable edges per blade are used, then edge shape options are improved, but ease of manufacture deteriorates

Engineering Contradiction:
Improveedge shape optionsVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent removes the complex mechanism requiring multiple selectable edges per blade. Instead, it uses a single rotating framing shutter assembly where different edge shapes are achieved through the rotation and positioning of the integrated structure, dramatically simplifying manufacturing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Rather than having multiple edges on each blade that can be selected, the patent inverts the approach by having a single rotating assembly where the edge shape is determined by the orientation and position of the structure during rotation. This reverses the traditional design logic and simplifies manufacturing.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a compact, cost-effective solution for achieving a wide range of zoom angles and soft edged beam control, enabling efficient rigging, storage, and transportation while offering flexible beam shaping from 5.5° to 75° in continuous zoom range.

Implementation Method 1

integrated with a diffusion filter for homogenization and increased output angle range

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 2

a Fresnel lens with enhanced facets for adjustable beam focus and zoom

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

a Fresnel lens with enhanced facets for adjustable beam focus and zoom

Methodology Applied
Scientific EffectFresnel lens: Fresnel Lens

Data Source

PatentUS9989217B2Beam framing system for an automated luminaire
Publication Date: 2018.06.05 ROBE LIGHTING SRO
  • US9989217B2 patent drawing
  • US9989217B2 patent drawing
  • US9989217B2 patent drawing

AI summary

Described are an improved automated luminaire and automated luminaire system with both a spot light and wash light mode of operation, which employs an improved beam shutter blade system that serves as framing shutters in spot light mode and barn doors in wash light mode.