Beam Hardening Correction in X-ray CT Devices

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Solution Overview

Problem

Current X-ray CT devices face challenges in achieving accurate beam hardening correction due to high operation and production costs, limited precision in polynomial fitting, and the inability to effectively remove ring-shaped and band-shaped artifacts, particularly when using simulation methods that lack accuracy in reproducing X-ray detection element variations.

Innovation Solution

The X-ray CT device employs a beam hardening correction method that calculates precise BH correction coefficients by comparing simulation-calculated and actually measured X-ray absorption characteristics, using a virtual water phantom to simulate different X-ray transmission path lengths and accounting for individual detection element variations, thereby improving accuracy and reducing the need for multiple phantom measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple phantoms with different materials and sizes are used for BH correction measurement, then the accuracy of BH correction coefficients is improved, but the operation cost and production cost increase

Engineering Contradiction:
Improveaccuracy of BH correction coefficientsVSAvoidoperation cost
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent uses simulation-calculated values to create virtual copies of phantom measurement data, replacing the need for multiple physical phantoms. The simulation generates X-ray absorption characteristic data for various phantom types (water, polyethylene, acrylic resin) and sizes without requiring actual physical specimens, thereby maintaining measurement accuracy while eliminating the costs and time associated with producing and measuring multiple physical phantoms.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent changes the parameter representation from physical phantom properties to simulated numerical data. By varying simulation parameters (material composition, phantom size, X-ray energy) rather than physically changing phantoms, the system achieves comprehensive BH correction coefficient calculation across different conditions without the operational burden of multiple physical measurements.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If simulation methods are used to calculate BH correction coefficients, then the number of phantom measurements is reduced, but the accuracy is insufficient due to inability to reproduce detection element variations

Engineering Contradiction:
Improvenumber of phantom measurementsVSAvoidaccuracy of BH correction
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent merges simulation-calculated values with actually measured values in a hybrid approach. The simulation provides the baseline X-ray absorption characteristic data, which is then corrected by applying error terms derived from actual phantom measurements. This combination leverages the efficiency of simulation while incorporating the accuracy of real measurements, particularly for detecting individual detection element variations.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements a feedback mechanism where actually measured values from phantom measurements are used to evaluate and correct the simulation-calculated values. The error between simulated and actual measurements feeds back into the correction process, allowing the system to learn from real data and improve the accuracy of BH correction coefficients while maintaining the reduced measurement burden.

Inventive Principle:
Principle #23Feedback

3Device complexity

If polynomial fitting is used for BH correction, then the correction process is simplified, but the precision is limited

Engineering Contradiction:
Improvecorrection process complexityVSAvoidprecision of BH correction
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the traditional polynomial fitting mathematical model with a physics-based simulation model. Instead of using empirical polynomial functions to approximate the relationship between projection data and path length, the system uses Monte Carlo simulation or ray-trace methods that are grounded in the actual physics of X-ray interactions, thereby achieving higher precision without increasing operational complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the quantitative determination of CT values, reduces artifacts, and lowers operational and production costs by standardizing measurements and using fewer phantoms, while maintaining high correction accuracy.

Implementation Method 1

there is induced the beam hardening (henceforth abbreviated as BH) phenomenon. The BH phenomenon is a phenomenon that energy of an X-ray passing through a subject and detected by an X-ray detector becomes higher as X-ray transmission path length of the X-ray in the subject becomes longer

Methodology Applied
Scientific EffectBeam hardening effect:

Implementation Method 2

X-ray CT devices are devices for reconstructing a tomographic image (henceforth referred to as CT image) of a subject by using transmission X-ray data of the subject obtained by imaging the subject with revolving a pair of X-ray tube and X-ray detector

Methodology Applied
Scientific EffectX-ray detection: X-Ray

Data Source

PatentUS9888902B2X-ray CT device, calcuration device, recording medium for X-ray CT device, and maintenance method for X-ray CT device
Publication Date: 2018.02.13 FUJIFILM CORP
  • US9888902B2 patent drawing
  • US9888902B2 patent drawing
  • US9888902B2 patent drawing

AI summary

In X-ray CT devices, degradation of quantitative determination ability for CT values resulting from the beam hardening (BH) effect of X-ray is prevented. X-ray absorption characteristic S obtained by simulation and a target value T thereof are saved beforehand, the simulation value S is revised by using projection data measured by maintenance measurement for obtaining basic data required for BH correction, and a BH correction coefficient is calculated by using the revised X-ray absorption characteristic S and the target value T. With a few actually measured values, BH correction accuracy can be improved, and reduction of incorrect diagnosis resulting from inhomogeneity of the CT values and improvement in the diagnostic ability based on improvement in quantitative determination ability for the CT values can be realized.