Charged Particle Beam Lithography Target Positioning Device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing charged particle beam lithography systems lack suitable target positioning devices that are optimized for vacuum compatibility, size, and cost, and electromagnetic actuators can disrupt the charged particle beams due to electromagnetic fields, leading to positioning inaccuracies.

Innovation Solution

A charged particle beam lithography system with a target positioning device featuring a carrier and stage that moves in one direction, using actuators and retaining means to maintain the target's position without disturbing the charged particle beams, including piezoelectric motors and clamping mechanisms to minimize magnetic and electric field fluctuations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electromagnetic actuators are used to move the target positioning device, then positioning capability is improved, but electromagnetic fields disrupt the charged particle beams causing positioning inaccuracies

Engineering Contradiction:
Improvepositioning accuracyVSAvoidelectromagnetic interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes electromagnetic actuators from the vacuum chamber environment, placing them outside the charged particle beam path. This eliminates the source of electromagnetic interference while preserving the positioning function through alternative actuation mechanisms that do not generate disruptive fields.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces retaining means as an intermediary mechanism between the stage and carrier. This mediator maintains precise positioning without requiring continuous electromagnetic actuation during exposure, thereby eliminating electromagnetic disruption to the charged particle beams while preserving positioning accuracy.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If conventional stages are adapted for maskless lithography, then basic positioning function is achieved, but size, costs and vacuum compatibility are inadequate

Engineering Contradiction:
Improvepositioning functionVSAvoidvacuum compatibility
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent segments the positioning system into distinct functional components: a stage for coarse positioning and a carrier with retaining means for fine positioning and stabilization. This segmentation allows each component to be optimized for its specific function, with the carrier-staging system designed specifically for vacuum compatibility and charged particle beam exposure requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the operational parameters of the positioning system by introducing retaining means that lock the carrier to the stage during exposure. This parameter change from continuous movement to locked stabilization enables vacuum compatibility and eliminates positioning drift, making the system suitable for maskless lithography.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the carrier is made displaceable on the stage, then positioning flexibility is improved, but stability during projection deteriorates

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidposition stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The patent implements a dynamic positioning system where the carrier can be displaced on the stage during repositioning phases, then locked in place during exposure phases. The retaining means enable this dynamic behavior, providing both positioning flexibility when needed and stability during projection by switching between displaced and locked states.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary anti-action by using retaining means to prevent carrier displacement during exposure. This preemptive locking action counteracts any potential instability before it can affect the projection, ensuring position stability while maintaining the ability to displace the carrier when repositioning is required.

Inventive Principle:
Principle #9Preliminary anti-action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables precise and stable exposure of elongated areas on the target with reduced electromagnetic interference, enhancing the accuracy and efficiency of the charged particle beam projection process.

Implementation Method 1

the target positioning device comprises a piezoelectric motor for moving the carrier in the second direction

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

electrostatic lens structures for the purpose of focussing and deflecting one or a multiplicity of charged particle beams

Methodology Applied
Scientific EffectElectrostatic lens: Electrostatic Lens

Implementation Method 3

the column comprises deflecting means for deflecting the charged particle beam in a deflection direction

Methodology Applied
Scientific EffectElectromagnetic deflection: Lorentz Force

Data Source

PatentUS9082584B2Charged particle beam lithography system and target positioning device
Publication Date: 2015.07.14 ASML NETHERLANDS BV
  • US9082584B2 patent drawing
  • US9082584B2 patent drawing
  • US9082584B2 patent drawing

AI summary

The invention relates to a charged particle beam lithography system comprising: a charged particle optical column arranged in a vacuum chamber for projecting a charged particle beam onto a target, wherein the column comprises deflecting means for deflecting the charged particle beam in a deflection direction, a target positioning device comprising a carrier for carrying the target, and a stage for carrying and moving the carrier along a first direction, wherein the first direction is different from the deflection direction, wherein the target positioning device comprises a first actuator for moving the stage in the first direction relative to the charged particle optical column, wherein the carrier is displaceably arranged on the stage and wherein the target positioning device comprises retaining means for retaining the carrier with respect to the stage in a first relative position.