Particle Beam Profile Orientation for Directional Resolution Gain

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional particle beam systems suffer from chromatic aberration, which limits resolution due to the complex and expensive correctors required to correct these aberrations, making them difficult to adjust and operate.

Innovation Solution

A method involving a particle beam system that manipulates the beam profile to achieve a ratio of interaction lengths of at most 1:1.2, allowing for improved resolution in one direction at the cost of reduced resolution in another direction, using a simpler configuration with fewer components and less expensive multipole field generators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional corrector with multiple multipole field generators is used to reduce chromatic aberration, then resolution is improved, but device complexity increases and operation becomes difficult

Engineering Contradiction:
ImproveresolutionVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential function of chromatic aberration correction by using a single multipole field generator instead of four sequential generators. This selective extraction of the core correction mechanism eliminates unnecessary components while maintaining the essential aberration correction capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent combines multiple functions into a single multipole field generator that simultaneously corrects chromatic aberration and manipulates beam profile. This merging of correction and manipulation functions into one component reduces overall device complexity while achieving the desired resolution improvement.

Inventive Principle:
Principle #5Merging (Combining)

2Manufacturing precision

If a conventional corrector with multiple multipole field generators is used to reduce chromatic aberration, then resolution is improved, but cost increases

Engineering Contradiction:
ImproveresolutionVSAvoidcost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent extracts only the essential correction function by using one multipole field generator instead of four, directly reducing the number of expensive components required while maintaining adequate chromatic aberration correction for improved resolution.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a simpler, more cost-effective single multipole field generator configuration that achieves the necessary correction without the expense of multiple high-performance generators, making the system more economically viable.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Manufacturing precision

If a conventional corrector with multiple multipole field generators is used to reduce chromatic aberration, then resolution is improved, but ease of operation deteriorates

Engineering Contradiction:
ImproveresolutionVSAvoidadjustment difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent removes the complex sequence of four multipole field generators and retains only the essential single-generator configuration, dramatically simplifying the adjustment process while preserving the core chromatic aberration correction function needed for resolution improvement.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using multiple sequential corrections that require coordinated adjustment of multiple parameters, the patent inverts the approach by using a single multipole field generator with optimized parameters, transforming a complex multi-parameter adjustment problem into a simpler single-parameter optimization.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides higher resolution in one direction compared to conventional systems without correctors, while maintaining similar functionality with fewer components and reduced costs.

Implementation Method 1

A first multipole field generator 18 is configured to generate a first multipole field for manipulating the beam 3

Methodology Applied
Scientific EffectMultipole field: Magnetic Field

Implementation Method 2

an objective lens focusing the beam into a focal plane

Methodology Applied
Scientific EffectFocusing: Lens

Data Source

PatentUS20240258065A1Method of operating a particle beam system and computer program product
Publication Date: 2024.08.01 CARL ZEISS MICROSCOPY GMBH
  • US20240258065A1 patent drawing
  • US20240258065A1 patent drawing
  • US20240258065A1 patent drawing

AI summary

Particle beam systems, for example electron beam microscopes, exhibit improved resolution in a first direction by manipulating a beam of charged particles so that the beam has a non-circular beam profile in a focal plane of an objective lens. Multiple images of a sample can be recorded at different orientations of the beam profile relative to the sample, and the recorded images can be synthesized using non-uniform spatial-frequency weights to obtain an image of the sample having improved resolution in any direction. The orientation of the beam profile can be adjusted to a target orientation depending on a structure on a sample prior to recording an image of the sample, thereby making it possible to achieve highest resolution in a selected direction of interest.