Beam Scanning Control System for Dynamic 2D Pattern Optimization

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Solution Overview

Problem

Traditional beam scanning methods are inefficient as they waste measurements on regions with low geometry, require multiple scans for large FOVs, and trade off precision and speed, leading to suboptimal scanning performance.

Innovation Solution

A beam scanning control system that uses a motion compiler to generate a 2D scanning pattern based on high-level descriptive language, allowing dynamic control of scanning parameters such as beam trajectory, speed, and measurement acquisition rate, thereby optimizing scanning efficiency and precision.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If traditional beam scanning methods are used to scan large field-of-view areas, then the scanning speed increases, but the measurement precision decreases due to wasted measurements on regions with low geometry

Engineering Contradiction:
Improvescanning speedVSAvoidmeasurement precision
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent applies local quality by implementing region-specific scanning parameters where different scanning regions (e.g., regions of interest versus low-geometry regions) have customized scanning patterns, measurement densities, and acquisition rates. This allows high precision in critical areas while maintaining overall scanning speed by reducing measurements in less important regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The system dynamically adjusts scanning parameters during operation based on real-time conditions. The controller modifies beam trajectory, scanning frequency, and measurement acquisition rate on-the-fly to optimize the balance between scanning speed and precision, rather than using fixed traditional scanning patterns.

Inventive Principle:
Principle #15Dynamics

2Area of stationary object

If traditional beam scanning methods are used to cover large field-of-view areas, then the scanning area increases, but the scanning time increases due to requiring multiple scans

Engineering Contradiction:
Improvescanning areaVSAvoidscanning time
Core Design Contradiction:
Area of stationary objectVSLoss of time

Solution Approach 1:

The patent segments the field-of-view into multiple scanning regions with different priorities and characteristics. By dividing the large area into manageable zones (e.g., high-priority regions of interest and low-priority background regions), the system can apply optimized scanning patterns to each segment, reducing the total number of scans needed to cover the entire area effectively.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system applies partial action by focusing measurement resources on critical regions rather than uniformly scanning the entire field-of-view. High-priority regions receive intensive scanning while low-priority regions receive minimal or no scanning, eliminating wasted time on areas that do not require detailed measurement.

Inventive Principle:
Principle #16Partial or excessive action

3Device complexity

If traditional beam scanning methods are used with fixed measurement acquisition rates, then the system complexity decreases, but the scanning efficiency decreases due to unnecessary measurements

Engineering Contradiction:
Improvecontrol system complexityVSAvoidscanning efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The control system dynamically adjusts measurement acquisition rates based on region priority and geometric complexity. Rather than using a fixed acquisition rate, the controller modifies the rate in real-time according to the specific scanning region being scanned, optimizing efficiency without requiring overly complex manual configuration.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system performs self-optimization by automatically identifying regions of interest and adjusting scanning parameters based on detected geometric features. The controller autonomously determines which regions require detailed measurement and which can be scanned more quickly, eliminating the need for complex pre-programming while maximizing scanning efficiency.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250076470A1Method of controlling beam steering and measurement acquisition for scanning applications
Publication Date: 2025.03.06 WELLS FARGO BANK NA
  • US20250076470A1 patent drawing
  • US20250076470A1 patent drawing
  • US20250076470A1 patent drawing

AI summary

A beam scanning control system includes a motion compiler, a localization assembler, and a controller. The motion compiler receives a high-level descriptive language defining a plurality of scanning regions of a scanning area and a plurality of scanning parameter subsets corresponding to the plurality of scanning regions, calculates a two-dimensional (2D) scanning pattern based on the high-level descriptive language, and generates assembly instructions based on the 2D scanning pattern. Each scanning parameter subset corresponds to a respective scanning region of the plurality of scanning regions. The localization assembler compiles the assembly instructions into machine instructions based on one or more characteristics of a 2D scanning system. The controller executes the machine instructions, and, based on executing the machine instructions, generates control signals for controlling the 2D scanning system to perform a 2D scan of the scanning area according to the 2D scanning pattern.