Multi-Plane Beam Shaping with Pulse Stretching for Fluence Control

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Solution Overview

Problem

Existing multi-plane converters for spatially shaping light beams face challenges in compactness, robustness, and cost due to high fluence levels when processing ultra-short optical pulses, exceeding material damage thresholds.

Innovation Solution

A device comprising a stretching device to elongate optical pulses, a compressing device to restore original duration, and a multi-plane converter to shape the beam into a predetermined form, using compact optical elements to reduce beam size and fluence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the beam size is reduced to enable compact converter design, then the device compactness and robustness are improved, but the fluence (surface energy density) increases and exceeds material damage thresholds

Engineering Contradiction:
Improveconverter sizeVSAvoidfluence
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by stretching the optical pulse in time before it enters the multi-plane converter. This temporal stretching reduces the peak power and fluence of the beam, allowing the use of compact converter designs with smaller optical elements that would otherwise be damaged by high fluence. The pulse is then compressed back to its original duration after shaping, achieving both compactness and damage-free operation.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If tighter tolerances are applied to optical parts arrangement, then the manufacturing precision and beam shaping accuracy are improved, but the device complexity and assembly difficulty increase

Engineering Contradiction:
Improvebeam shaping accuracyVSAvoidassembly complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent changes the temporal parameter of the optical pulse by stretching it in time, which fundamentally alters the interaction between the beam and the optical elements. This parameter change allows for relaxed spatial tolerances in the converter design, as the stretched pulse with reduced peak intensity is less sensitive to misalignments and manufacturing imperfections, thereby simplifying assembly while maintaining shaping accuracy.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If stronger materials or protective coatings are used to withstand high fluence, then the reliability is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvedamage resistanceVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

By changing the temporal duration parameter of the optical pulse through stretching, the patent reduces the peak fluence to levels that can be handled by standard, cost-effective optical materials. This eliminates the need for expensive specialized materials or protective coatings, achieving both reliability and cost-effectiveness.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Facilitates the manufacture of a compact, robust, and cost-effective multi-plane converter that can withstand high-intensity thermal and mechanical stresses, while maintaining beam stability and shape.

Implementation Method 1

a stretching device with a view to temporally elongating the duration of the optical pulse by spectral spreading of the input light beam

Methodology Applied
Scientific EffectSpectral spreading: Dispersion (of waves)

Implementation Method 2

a shaping device, comprising at least one multi-plane converter placed upstream of the compressing device, which is configured to process the temporally stretched radiation with a view to forming the output beam into the predetermined shape

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Data Source

PatentUS12405479B2Device for processing a light beam via a multi-plane converter with a view to forming it into a predetermined shape
Publication Date: 2025.09.02 CAILABS
  • US12405479B2 patent drawing

AI summary

A device for processing an input light beam comprising at least one optical pulse having an original duration, forms the input light beam into a predetermined shape. The device comprises an optical input; a stretching device, with a view to temporally elongating the duration of the optical pulse and thus transmitting a temporally stretched radiation; a compressing device, with a view to at least partially restoring the original duration of the optical pulse; and an optical output. The processing device also comprises a shaping device comprising at least one multi-plane converter placed upstream of the compressing device, which is configured to process the temporally stretched radiation with a view to forming the output beam into the predetermined shape.