Beam Splitter Optical Layout With Damper Surface for Flare Control

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Solution Overview

Problem

Existing optical devices suffer from flare generation due to unnecessary light transmitted through beam splitters, which is not effectively suppressed by existing methods, leading to contamination and illumination unevenness, especially in compact designs.

Innovation Solution

The optical device incorporates an image forming lens, beam splitter, and coaxial epi-illumination system with an optical damper having a damper surface that absorbs and scatters unnecessary light, aligning optical axes to minimize flare and illumination unevenness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If flocked fabric is used to absorb unnecessary light transmitted through the beam splitter, then flare suppression is achieved, but contamination occurs and illumination uniformity deteriorates

Engineering Contradiction:
ImproveflareVSAvoidillumination uniformity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent extracts the harmful reflected light from the optical path by positioning the optical damper to intercept light reflected at approximately 45 degrees from the beam splitter, preventing it from re-entering the optical system and causing flare while avoiding contamination issues

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The optical damper acts as an intermediary element that selectively absorbs only the harmful reflected light component without interfering with the main illumination path, using a specific angular configuration to distinguish between useful and harmful light

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If a half mirror is used to reflect unnecessary light in parallel or perpendicular direction, then flare suppression is attempted, but illumination uniformity deteriorates and new flare is generated

Engineering Contradiction:
ImproveflareVSAvoidillumination uniformity
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent employs asymmetric light path management by directing reflected light at a specific 45-degree angle toward the optical damper, creating an asymmetric configuration that selectively removes harmful light while preserving illumination uniformity in the main optical path

Inventive Principle:
Principle #4Asymmetry

3Volume of moving object

If lenses with large refractive power are densely arranged to decrease device size, then system size is reduced, but flare becomes more noticeable due to light condensing action

Engineering Contradiction:
Improvedevice sizeVSAvoidflare
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The optical damper extracts harmful reflected light before it can be condensed and amplified by the densely arranged lenses, removing the flare source at its origin point and preventing the condensing action from exacerbating the problem

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively inhibits flare and illumination unevenness, allowing for a compact and efficient optical system design with reduced size and weight, while maintaining uniform illumination.

Implementation Method 1

an optical damper configured to absorb a part of unnecessary light transmitted through the beam splitter from the coaxial epi-illumination optical system

Methodology Applied
Scientific EffectAbsorption: Absorption (EM radiation)

Implementation Method 2

the reflected light enters an inside of a surface including an optical axis of an image forming system and becomes new flare light

Methodology Applied
Scientific EffectScattering: Scattering

Data Source

PatentUS12625365B2Optical device
Publication Date: 2026.05.12 MITUTOYO CORP
  • US12625365B2 patent drawing
  • US12625365B2 patent drawing
  • US12625365B2 patent drawing

AI summary

An optical device comprises: an image forming lens; an objective lens; an imaging device; a beam splitter; a coaxial epi-illumination optical system; and an optical damper having a damper surface. The beam splitter, the image forming lens, and the imaging device are arranged along an optical axis of the objective lens. An optical axis of the coaxial epi-illumination optical system is perpendicular to the optical axis of the objective lens. The beam splitter and the optical damper are arranged along the optical axis of the coaxial epi-illumination optical system. A normal direction of the damper surface is perpendicular to the optical axis of the objective lens and inclines with respect to the optical axis of the coaxial epi-illumination optical system without being perpendicular to the optical axis of the coaxial epi-illumination optical system.