Beam Splitting Filter Illumination System for Laser Projectors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current laser projector systems experience excessive blue light loss due to a lengthy optical path, which is exacerbated by the need for additional beam splitting rotating elements to bypass the wavelength conversion wheel, increasing costs and complexity in synchronous control.

Innovation Solution

An illumination system incorporating a beam splitting filter device with both light penetration and beam splitting filter regions, allowing the excitation beam to diverge into different paths, thereby avoiding unnecessary transmission to the wavelength conversion element and integrating both beam splitting and filtering functions within a single device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the blue laser beam is transmitted to the wavelength conversion wheel first and then redirected to the filter color wheel, then the optical path can accommodate wavelength conversion, but the optical path becomes too long causing blue light loss

Engineering Contradiction:
Improveblue light lossVSAvoidoptical path length
Core Design Contradiction:
Loss of energyVSLength of moving object

Solution Approach 1:

The patent employs a dynamic beam switching mechanism using a first beam switching element that can redirect the blue laser beam between different optical paths based on operational requirements. This dynamic switching allows the system to bypass the wavelength conversion wheel when blue light is needed, shortening the optical path and reducing blue light loss, while still enabling wavelength conversion when other colors are required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The optical system is segmented into multiple independent paths: one path through the wavelength conversion wheel for generating yellow-green light, and another direct path to the filter color wheel for blue light. The beam switching element divides and directs the blue laser beam to appropriate segments based on the desired output color, avoiding unnecessary traversal through the entire wavelength conversion path.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If additional beam splitting rotating elements are added to enable different beam paths at different timings, then the optical path can be optimized, but the cost increases and synchronous control complexity increases

Engineering Contradiction:
Improvebeam energy lossVSAvoidsynchronous control complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent combines the beam switching function with the existing wavelength conversion wheel structure. The first beam switching element works in coordination with the rotating wavelength conversion wheel and filter color wheel, merging multiple control functions into a synchronized system that shares a common rotational reference, thereby reducing the need for entirely independent control systems for each component.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The wavelength conversion wheel serves multiple functions: it acts as both a wavelength conversion element for generating yellow-green light and as a beam routing element that works in conjunction with the filter color wheel to produce red light. This multi-functionality reduces the need for separate dedicated components for each color generation path.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Length of moving object

If the blue laser beam travels through different beam paths at different timings, then the optical path length is reduced, but additional beam splitting rotating elements are required

Engineering Contradiction:
Improveoptical path lengthVSAvoidstructure complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

A dynamic beam switching mechanism using a first beam switching element that can redirect the blue laser beam between different optical paths based on operational requirements. This dynamic switching allows the system to bypass the wavelength conversion wheel when blue light is needed, shortening the optical path and reducing blue light loss, while still enabling wavelength conversion when other colors are required.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces blue light loss, simplifies the optical structure, and decreases the complexity of electronic control, leading to a more cost-effective and efficient projection system.

Implementation Method 1

The excitation beam is reflected by the beam splitting filter region when the beam splitting filter region cuts into the transmission path of the excitation beam

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

The wavelength conversion element is configured to convert the excitation beam coming from the beam splitting filter region to a conversion beam

Methodology Applied
Scientific EffectWavelength conversion: Photoluminescence

Data Source

PatentUS11669003B2Illumination system and projection device
Publication Date: 2023.06.06 CORETRONIC CORPORATION
  • US11669003B2 patent drawing
  • US11669003B2 patent drawing
  • US11669003B2 patent drawing

AI summary

An illumination system, including an excitation light source, a beam splitting filter device, and a wavelength conversion element, is provided. The excitation light source is configured to emit an excitation beam. The beam splitting filter device includes a light penetration region and a beam splitting filter region. The excitation beam penetrates the light penetration region to form a first beam. The excitation beam is reflected by the beam splitting filter region. The wavelength conversion element is disposed on a transmission path of the excitation beam coming from the beam splitting filter region. The wavelength conversion element is configured to convert the excitation beam coming from the beam splitting filter region to a conversion beam and transmit the conversion beam back to the beam splitting filter region, and the conversion beam at least partially penetrates the beam splitting filter region to form a second beam. A projection device is also provided.