Bean Hopper Assembly with Dual-Lock Mechanism for Tool-Free Removal

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Solution Overview

Problem

Existing bean hopper assemblies for brewing devices are not easily removable, making maintenance and bean refilling cumbersome and inefficient.

Innovation Solution

A bean hopper assembly design featuring a housing with a tub that includes a locking mechanism, where a knob and push button assembly allow for selective locking and unlocking of the tub, enabling easy removal and reattachment, facilitating bean refilling and maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a bean hopper assembly is made permanently fixed to the housing, then structural stability is improved, but ease of operation for removal and reattachment deteriorates

Engineering Contradiction:
Improvestructural stabilityVSAvoidease of removal and reattachment
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The locking mechanism transitions between locked and unlocked states dynamically. The cam follower engages with the cam surface to lock the bean hopper assembly, and can be disengaged by applying force to the release button, allowing the system to switch between stable fixed state and removable state as needed

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The release button acts as an intermediary element that mediates between the user and the locking mechanism. When pressed, it releases the cam follower from the locked position, enabling removal without requiring direct manipulation of the locking components themselves

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a complex locking mechanism is added to enable removal, then ease of operation is improved, but device complexity worsens

Engineering Contradiction:
Improveease of removal and reattachmentVSAvoidlocking mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple locking features are merged into a single integrated locking mechanism. The cam follower, cam surface, and release button work together as one unified system that provides both secure locking and easy release functionality through a single operational interface

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The spring-loaded cam follower provides automatic engagement with the cam surface when the bean hopper assembly is installed, creating a self-locking mechanism that requires no additional action from the user beyond simple insertion and rotation

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20240164581A1Removable bean hopper assembly
Publication Date: 2024.05.23 WHIRLPOOL CORP
  • US20240164581A1 patent drawing
  • US20240164581A1 patent drawing
  • US20240164581A1 patent drawing

AI summary

A brewing assembly with a bean hopper assembly that comprises a housing and a tub at least partially located in the housing. The tub defines a pocket configured to hold beans, and an opening extends through the tub to route beans into a provided grinder. A knob extends through the opening and includes a first locking member that includes a locked position where the tub is fixed to the housing, and an unlocked position where the tub is selectively fixed to the housing. A push button assembly includes a second locking member that is selectively moveable to an actuated position when the first locking member is in the unlocked position to release the tub, and where the tub is fixed to the housing when the second locking member is in the actuated position and the first locking member is in the locked position.