Rolling Bearing Intermediate Element Cooling Damping

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Solution Overview

Problem

Heavy-duty rolling bearings in high-speed applications face challenges with effective cooling and damping, leading to potential damage from excessive heat and vibrations, which existing solutions often address through complex and costly mechanisms.

Innovation Solution

A rolling bearing arrangement featuring a unitary intermediate element between the outer ring and housing, with a cooling recess for heat dissipation and a damping recess for vibration mitigation, allowing for a combined cooling-damping system that uses a high-viscosity damping liquid for uniform pressure distribution and additional cooling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex mechanical damping elements are used to counteract vibration-induced damage, then damping performance is improved, but device complexity increases

Engineering Contradiction:
Improvedamping performanceVSAvoidcomplexity of damping system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the damping function and cooling function into a single integrated intermediate element. The intermediate element includes both damping material for vibration attenuation and cooling channels for heat dissipation, eliminating the need for separate damping and cooling systems. This merging approach reduces device complexity while maintaining effective damping performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The intermediate element serves multiple functions simultaneously: it provides damping to counteract vibrations, conducts cooling to dissipate heat generated by friction, and structurally connects the bearing assembly to the housing. This multi-functionality approach allows a single component to address multiple technical requirements, reducing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If separate cooling and damping systems are implemented, then cooling and damping functions are achieved, but device complexity increases

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidcomplexity of cooling and damping system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the cooling system and damping system into a single intermediate element structure. The intermediate element contains integrated cooling channels and damping material, allowing both heat dissipation and vibration attenuation functions to be achieved through one component rather than separate systems, thereby reducing device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The intermediate element acts as an intermediary component between the bearing outer ring and the housing. It mediates multiple functions including damping vibrations, conducting cooling, and providing structural support. This intermediary approach allows complex functions to be achieved through a single mediating structure rather than multiple separate systems.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables effective cooling and damping in a simple, cost-effective manner, ensuring the rolling bearing's operational stability and longevity by uniformly distributing damping pressure and enhancing heat dissipation, suitable for high-speed applications like gas turbines and helicopters.

Implementation Method 1

the gap being filled with a high-viscosity damping liquid

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Implementation Method 2

An outer lateral surface of an outer ring of such a rolling bearing is provided with a plurality of recesses for the throughflow of a coolant of a coolant system

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS9068593B2Rolling bearing arrangement
Publication Date: 2015.06.30 SCHAEFFLER TECHNOLOGIES AG & CO KG
  • US9068593B2 patent drawing
  • US9068593B2 patent drawing
  • US9068593B2 patent drawing

AI summary

A rolling bearing arrangement which has at least one rolling bearing outer ring of a rolling bearing, an intermediate element, and a housing part. The rolling bearing can be inserted into the housing part such that the intermediate element lies between the rolling bearing outer ring and the housing part. A first contact zone is formed between the rolling bearing outer ring and the intermediate element, and a second contact zone is formed between the intermediate element and the housing part. Formed on the first contact zone is a cooling system that has at least one cooling recess through which a cooling agent can flow. Formed on the second contact zone is a damping system that has at least one damping recess via which a damping cavity in the second contact zone can be filled with a damping medium.