Bearing Pad Hollow Structure for Cooling Without Strength Loss

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Solution Overview

Problem

Existing bearing pads in rotary machines, such as those in gas turbines and compressors, face challenges in achieving sufficient cooling due to shear heat generated in the oil film between the rotor and bearing pads, which affects their performance.

Innovation Solution

A bearing pad design featuring a hollow portion with a lubricating oil supply and discharge path, and a support structure packed into the hollow portion that connects inner wall surfaces, allowing lubricating oil to flow through and enhance heat transfer, thereby improving cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a lubricating oil flow path is formed inside the bearing pad, then cooling effect is improved, but structural strength is reduced

Engineering Contradiction:
Improvecooling effectVSAvoidstructural strength
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The bearing pad employs a porous sintered metal material that inherently contains interconnected pores. These pores serve as cooling channels for lubricating oil flow while the sintered structure maintains structural strength. The porous material allows oil to permeate and cool the pad interior without requiring separate flow paths that would compromise structural integrity.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The bearing pad utilizes a composite structure combining sintered metal material with embedded oil retention holes and flow paths. This composite approach integrates cooling functionality within the structural material itself, allowing simultaneous achievement of thermal management and mechanical strength through the synergistic combination of porous matrix and fluid channels.

Inventive Principle:
Principle #40Composite materials

2Temperature

If a hollow portion is formed in the bearing pad for oil flow, then cooling effect is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvecooling effectVSAvoidmanufacturing complexity
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The porous sintered metal structure is manufactured using powder metallurgy techniques where the porous network is formed directly during the sintering process. Oil retention holes are created as part of the green body formation or subsequent drilling, and flow paths develop through the porous structure naturally. This integrated manufacturing approach avoids complex post-processing required for solid materials with internal channels.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The porous structure itself provides the cooling flow paths without requiring additional manufactured channels. The natural pore network of the sintered material serves as the lubricating oil flow path, eliminating the need for separate hollow portions or complex channel fabrication. The material structure automatically provides the cooling functionality.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration provides a higher cooling effect for the bearing pads by efficiently transferring heat generated within the pad body to the lubricating oil, while maintaining structural rigidity and stability, thus enhancing the overall performance of the bearing device.

Implementation Method 1

efficiently transferring heat generated within the pad body to the lubricating oil

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

since shear heat is generated in the oil film between the outer peripheral surface of the rotor and the bearing pads

Methodology Applied
Scientific EffectShear heat: Viscous Heating

Data Source

PatentUS12146527B2Bearing pad and bearing device
Publication Date: 2024.11.19 MITSUBISHI HEAVY IND LTD
  • US12146527B2 patent drawing
  • US12146527B2 patent drawing
  • US12146527B2 patent drawing

AI summary

A bearing pad that supports a rotating shaft rotating about an axis includes: a pad body having a hollow portion formed therein, a lubricating oil supply path for supplying a lubricating oil to the hollow portion, and a lubricating oil discharge path for discharging the lubricating oil to an outside from the hollow portion; and a support structure that is packed into the hollow portion and radially connects inner wall surfaces forming the hollow portion while including a space. The hollow portion is formed in a region shifted to a forward side in a rotation direction of the rotating shaft in the pad body.