Bearing RUL Prediction With Bayesian GRNN Uncertainty Intervals

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Solution Overview

Problem

Conventional gated recurrent neural networks for bearing life prediction suffer from low accuracy and inability to handle prediction uncertainty due to sensor noise and unknown failure modes, and adding traditional attention mechanisms increases model complexity.

Innovation Solution

A method using a gated recurrent neural network with an attention mechanism and a Bayesian layer to directly calculate weights, integrating a stacked structure and dynamic time warping for improved information extraction, and converting point predictions to interval predictions to account for uncertainty.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional attention mechanism is introduced to improve prediction accuracy, then prediction accuracy is improved, but model complexity increases substantially

Engineering Contradiction:
Improveprediction accuracyVSAvoidmodel complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent extracts only the essential function of the attention mechanism (weight calculation) and implements it through a simplified direct calculation method rather than incorporating the full traditional attention mechanism with its additional network layers. This extracts the useful functionality while removing the complexity burden.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies attention weights locally to specific time steps in the temporal sequence rather than uniformly across the entire sequence. The attention mechanism focuses computational resources on critical time points that contribute most to the prediction, improving accuracy without requiring complex global processing.

Inventive Principle:
Principle #3Local quality

2Device complexity

If conventional gated recurrent neural network is used for point prediction, then the model structure is simple, but it cannot handle prediction uncertainty caused by sensor noise and unknown failure modes

Engineering Contradiction:
Improvemodel structureVSAvoidprediction uncertainty handling
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent transforms the static point prediction output into a dynamic interval prediction that adapts to uncertainty. The Bayesian layer dynamically adjusts the prediction intervals based on the learned uncertainty from the Gated Recurrent Neural Network, allowing the model to express confidence levels rather than fixed point estimates.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent creates a composite model structure by combining the Gated Recurrent Neural Network (for temporal feature extraction) with the Bayesian layer (for uncertainty quantification). This composite architecture integrates the strengths of both components to achieve both simple structure and reliable uncertainty handling.

Inventive Principle:
Principle #40Composite materials

3Measurement precision

If additional network layers are added to incorporate attention mechanism, then prediction accuracy is improved, but computation time increases substantially

Engineering Contradiction:
Improveprediction accuracyVSAvoidcomputation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent extracts only the essential weight calculation function from the traditional attention mechanism and implements it through direct calculation without the additional network layers. This extraction maintains the accuracy-improving functionality while eliminating the computational overhead of extra layers.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the mechanical neural network layer structure with a direct mathematical calculation approach for attention weights. Instead of passing data through additional neural network transformations, the system directly computes weights using a simplified formula, substituting computational mechanics with mathematical operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12511537B2Method for predicting remaining useful life of bearings based on a gated recurrent neural network
Publication Date: 2025.12.30 ZHEJIANG UNIV
  • US12511537B2 patent drawing
  • US12511537B2 patent drawing
  • US12511537B2 patent drawing

AI summary

The present invention provides a method for predicting remaining useful life of bearings based on a gated recurrent neural network, comprising the following steps: S1. obtaining full life cycle vibration signals of bearings, extracting the vibration distribution features and creating a training set of gated recurrent neural network; S2. constructing a gated recurrent neural network model, and introducing an attention mechanism that directly calculates weights to improve the integrity of extracting temporal information; S3. adding a Bayesian layer to construct a nonlinear mapping relationship between temporal information and remaining useful life; S4. taking vibration signals of a test bearing as input, the output result of the gated recurrent neural network model is the remaining useful life of the test bearing at the current time. The present invention does not need to add additional neural network layers, which avoids the problem of increasing the complexity of the model. The integrity of extracted information is improved through weighted fusion of temporal information extracted at different time. Moreover, by adding a Bayesian layer, the traditional point prediction results are converted into interval predictions, to consider the prediction uncertainty of remaining useful life of bearings.