Climate-Controlled Bed Airflow With Sequenced Thermoelectric Cooling

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Solution Overview

Problem

Existing climate control systems for vehicles and furniture lack individualized temperature control, leading to discomfort, as they typically cool or heat entire spaces rather than specific areas, such as seats or beds, resulting in inefficient energy use and delayed temperature adjustments.

Innovation Solution

A climate-controlled seat assembly incorporating thermoelectric devices (TEDs) and a control system that allows for selective activation or deactivation of these devices, along with a blower to continuously deliver air, enabling instantaneous heating or cooling based on user preferences or sensor inputs, reducing energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the entire vehicle or building is cooled or heated as a unit, then the overall environmental temperature is controlled, but individualized temperature control for specific areas like seats or beds is not achieved

Engineering Contradiction:
Improveindividualized temperature controlVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The climate control system is divided into multiple independent thermoelectric devices (TEDs), each capable of controlling temperature in specific zones (e.g., different seats or bed sections). This segmentation allows individualized temperature control for each zone while maintaining overall system manageability through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each thermoelectric device is equipped with its own control system and sensors, enabling local temperature adjustment independent of other zones. This allows different temperature settings for different seats or bed sections according to individual user preferences, achieving local quality differentiation within the overall system.

Inventive Principle:
Principle #3Local quality

2Temperature

If normal air conditioning is used in a hot vehicle, then the overall air temperature is reduced, but the seat surface remains hot and uncomfortable for occupants

Engineering Contradiction:
Improveseat surface temperatureVSAvoidtime to achieve comfort
Core Design Contradiction:
TemperatureVSLoss of time

Solution Approach 1:

The thermoelectric devices are activated immediately when the vehicle is started or when occupancy is detected, beginning cooling of the seat surfaces before the occupant sits down or while they are settling in. This preliminary action eliminates the delay associated with waiting for ambient air conditioning to cool the seat surfaces.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces the conventional mechanical air conditioning system with thermoelectric devices that directly cool or heat seat surfaces through solid-state thermal transfer. This substitution provides instantaneous temperature control of the seat surface, bypassing the slower process of cooling the entire vehicle interior through air circulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If multiple thermoelectric devices are activated simultaneously, then comprehensive temperature control is achieved, but energy consumption increases

Engineering Contradiction:
Improvetemperature control effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The control system activates only the necessary number of thermoelectric devices based on actual occupancy and temperature requirements. Rather than running all devices continuously, the system applies partial action by selecting specific zones that need temperature adjustment, thereby reducing overall energy consumption while maintaining effective temperature control where needed.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system employs periodic monitoring and adjustment of thermoelectric device operation, cycling devices on and off based on real-time temperature sensor feedback. This periodic action maintains desired temperature levels while minimizing energy consumption by avoiding continuous operation of all devices.

Inventive Principle:
Principle #19Periodic action

4Temperature

If thermoelectric devices are continuously operated, then consistent temperature control is maintained, but energy consumption increases

Engineering Contradiction:
Improvetemperature consistencyVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

Temperature sensors continuously monitor the temperature in each zone and provide feedback to the control system. Based on this feedback, the control system adjusts the operation of thermoelectric devices to maintain desired temperature levels, reducing or stopping device operation when temperature targets are achieved, thereby minimizing energy consumption while maintaining temperature consistency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the operation of thermoelectric devices based on changing conditions such as occupancy, ambient temperature, and desired setpoints. Rather than continuous static operation, the devices are activated only when and where temperature adjustment is needed, creating a dynamic response that maintains temperature consistency while optimizing energy usage.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides personalized temperature control, reducing energy usage and capital costs by optimizing the operation of TEDs and blowers, ensuring user comfort while maintaining consistent power consumption and thermal response.

Implementation Method 1

two or more thermoelectric devices in fluid communication with the blower

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

at least one blower, two or more thermoelectric devices in fluid communication with the blower

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS8402579B2Climate controlled beds and methods of operating the same
Publication Date: 2013.03.26 SLEEP NUMBER CORP
  • US8402579B2 patent drawing
  • US8402579B2 patent drawing
  • US8402579B2 patent drawing

AI summary

A climate controlled seat, bed or other assembly configured to receive a person includes a blower and two or more thermoelectric devices or other conditioning fluid modules. According to one embodiment of an operational scheme, a control system for the seat or bed is configured to continuously discharge air from the blower through the thermoelectric devices. In one arrangement, the thermoelectric devices are sequenced between an activated and a deactivated position. Consequently, the desired cooling and/or cooling effect can be maintained while reducing energy consumption of the climate control system.