Bed frame support structure, bed frame and bed

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional bed frame support bars lack durability and have complex installation processes due to the use of materials like flat wooden slats or thin metallic tubes, which lead to stress concentration and potential deformation or breakage over time.

Innovation Solution

A bed frame support structure featuring a frame with openings and support members comprising convex and concave parts, where the concave parts have plug-in parts that fit into the openings, enhancing mechanical strength and simplifying installation through a snap-fit or frictional-fit mechanism without the need for additional tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If flat wooden slats or thin metallic tubes are used as support rods, then the installation process is simple, but the durability is poor and stress concentration occurs leading to deformation or breakage

Engineering Contradiction:
Improveinstallation simplicityVSAvoiddurability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The support member is divided into multiple convex parts and concave parts, where each convex part can be independently inserted into openings on the frame. This segmentation allows the support member to distribute stress across multiple connection points rather than concentrating it at single attachment points, thereby improving durability while maintaining simple installation through the modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member combines convex parts (which provide structural strength and stress distribution) with concave parts (which enable simple plug-in connection). This composite structure integrates the benefits of both rigid load-bearing elements and easy-installation connection elements, resolving the contradiction between durability and installation simplicity

Inventive Principle:
Principle #40Composite materials

2Device complexity

If traditional support rods are used, then the structure is simple, but the mechanical strength is insufficient and deformation occurs over time

Engineering Contradiction:
Improvestructural simplicityVSAvoidmechanical strength
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

By segmenting the support member into multiple convex and concave parts that connect to multiple openings on the frame, the structure distributes mechanical loads across multiple connection points. This increases the overall mechanical strength and resistance to deformation while maintaining relatively simple geometry in each individual component

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support member extends in multiple dimensions with convex parts projecting outward and concave parts recessed inward, creating a three-dimensional structure that engages with the frame at multiple levels. This dimensional complexity enhances mechanical strength by distributing loads across different spatial planes while the overall structure remains conceptually simple

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Strength

If nails or bolts are used for installation, then the connection strength is high, but the installation process becomes complex and requires additional tools

Engineering Contradiction:
Improveconnection strengthVSAvoidinstallation complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The convex parts are designed to be self-inserting into the openings of the frame through a plug-in mechanism. The geometry of the convex and concave parts creates a self-aligning, self-locking connection that achieves strong bonding without requiring external fasteners, tools, or complex installation procedures. The structure serves its own installation needs through its geometric design

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts the fastening function from separate nails or bolts and integrates it directly into the geometry of the support member itself. The convex parts embody the connection mechanism, eliminating the need for additional fastening components and simplifying the overall system while maintaining connection strength

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20240268564A1Bed frame support structure, bed frame and bed
Publication Date: 2024.08.15 ZINUS INC(KR)
  • US20240268564A1 patent drawing
  • US20240268564A1 patent drawing
  • US20240268564A1 patent drawing

AI summary

The present disclosure relates to the technical field of furniture, and in particular to a bed frame support structure, a bed frame, and a bed. The bed frame support structure comprises a frame and support components connected to the frame. The support member comprises at least two convex parts and a concave part located between two adjacent convex parts. The concave part is provided with a plug-in part and the frame is provided with an opening. The concave part is limited to the opening and the edge of the opening corresponding to the plug-in part is inserted into the plug-in part.