Bed Integrated Fan Assembly for Mattress Temperature Control
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing bed systems lack effective climate control mechanisms to adjust temperature efficiently and comfortably.
Innovation Solution
Integration of an integrated fan assembly within the mattress to direct airflow for temperature adjustment, utilizing layers of varying sizes and materials to enhance airflow and include fire-resistant sleeves for safety.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If heating and cooling systems are added to beds, then temperature control capability is improved, but device complexity increases
Solution Approach 1:
The patent combines heating and cooling functions into a single integrated system using one fan assembly that can reverse direction, one set of ducts, and one thermostat. The fan assembly serves dual purposes: pushing air for heating and pulling air for cooling, eliminating the need for separate mechanical systems for each function.
Solution Approach 2:
The fan assembly is designed as a universal component that performs multiple functions: it can push air through the heating ducts, pull air through the cooling ducts, and its direction can be reversed to switch between heating and cooling modes. The thermostat also serves multiple purposes by controlling both heating and cooling operations based on temperature sensing.
2Productivity
If airflow channels are added to mattress layers, then temperature adjustment efficiency is improved, but manufacturing complexity increases
Solution Approach 1:
The mattress is divided into distinct functional layers: a top comfort layer, a middle layer containing the airflow channels and ducts, and a bottom support layer. The airflow insert is further segmented into separate heating and cooling ducts with dedicated air outlets positioned at different locations within the mattress thickness, allowing independent airflow paths for heating and cooling.
Solution Approach 2:
An airflow insert acts as an intermediary component that integrates the heating and cooling ducts within the mattress structure. This insert includes channels that receive conditioned air from the fan assembly and distribute it through outlets in the mattress layers, serving as a mediator between the external climate control system and the internal mattress structure.
3Reliability
If fire-resistant materials are used in airflow insert, then safety is improved, but material selection constraints increase
Solution Approach 1:
Fire-resistant materials are applied specifically to the airflow insert and ducting components where fire safety is most critical, rather than requiring all mattress materials to be fire-resistant. This localized approach ensures safety in the climate control system while maintaining flexibility in material selection for other mattress layers and components.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enhances temperature control and comfort by efficiently circulating air within the mattress, while ensuring safety through fire-resistant materials.
Implementation Method 1
an integrated fan assembly for directing airflow around and/or in a mattress to adjust a temperature of the mattress
Implementation Method 2
the second layer defines a space of high breathability to allow air to flow horizontally and vertically through the space of high breathability
Data Source
AI summary
Some aspects of this disclosure include a bed system with integrated climate control. In some examples, the bed system includes an integrated fan assembly for directing airflow around and/or in a mattress to adjust a temperature of the mattress.